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    Wyświetlanie 1-12 z 12
    Tytuł:
    Simulation of Dendrite Morphology and Micro-Segregation in U-Nb Alloy During Solidification
    Autorzy:
    Su, Bin
    Liu, Jing-Yuan
    Zhang, Xiao-Peng
    Yan, Xue-Wei
    Powiązania:
    https://bibliotekanauki.pl/articles/2174585.pdf
    Data publikacji:
    2022
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    U-Nb alloys
    solidification process
    dendrite growth
    cellular automaton
    numerical simulation
    Opis:
    Due to the importance of uranium and uranium alloys to national defence and nuclear industrial applications, it is necessary to understand dendrite formation in their solidification structures and to control their microstructures. In this study, a modified cellular automaton model was developed to predict 2-D and 3-D equiaxed dendrite growth in U-Nb alloys. The model takes into account solute diffusion, preferential growth orientation, interface curvature, etc., and the solid fraction increment is calculated using the local level rule method. Using this model, 2-D large-scale and 3-D equiaxed dendrite growth with various crystallographic orientations in the U-5.5Nb alloy were simulated, and the Nb micro-segregation behaviour during solidification was analysed. The simulated results showed reasonable agreement with the as-cast microstructure observed experimentally.
    Źródło:
    Archives of Metallurgy and Materials; 2022, 67, 4; 1333--1339
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of Type and Shape of the Chill on Solidification Process of Steel Casting
    Autorzy:
    Jaromin, M.
    Dojka, R.
    Jezierski, J. R.
    Dojka, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/380243.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    crystallization process
    computer simulation
    steel casting
    chill
    proces krzepnięcia
    proces krystalizacji
    symulacja komputerowa
    odlewy stalowe
    chłód
    Opis:
    The article is a case study of the steel milling ring casting of about 6 tonnes net weight. The casting has been cast in the steel foundry the authors have been cooperating with. The aim was to analyse the influence of the shape of the chills and the material which was used to make them on the casting crystallization process. To optimally design the chills the set of the computer simulation has been carried out with 3 chills’ shape versions and 3 material’s versions and the results have been compared with the technology being in use (no chills). The proposed chills were of different thermal conductivity from low to high. Their shapes were obviously dependant on the adjacent casting surface geometry but were the result of the attempt to optimise their effect with the minimum weight, too. The chills working efficiency was analysed jointly with the previously designed top feeders system. The following parameters have been chosen to compare their effectiveness and the crystallization process: time to complete solidification and so-called fed volume describing the casting feeding efficiency. The computer simulations have been carried out with use of MagmaSoft v. 5.2 software. Finally, the optimisation has led to 15% better steel yield thanks to 60% top feeders weight reduction and 40% shorter solidification time. The steel ring cast with use of such technology fulfil all quality criteria.
    Źródło:
    Archives of Foundry Engineering; 2019, 1; 35-40
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of Temperature and Velocity Fields During Filling of Continuous Casting Mould
    Autorzy:
    Sowa, L.
    Skrzypczak, T.
    Kwiatoń, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/379679.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    continuous casting
    numerical simulation
    molten metal flow
    krzepnięcie
    odlewanie
    symulacja numeryczna
    Opis:
    In this paper, the mathematical model and numerical simulations of the molten steel flow by the submerged entry nozzle and the filling process of the continuous casting mould cavity are presented. In the mathematical model, the temperature fields were obtained by solving the energy equation, while the velocity fields were calculated by solving the momentum equations and the continuity equation. These equations contain the turbulent viscosity which is found by solving two additional transport equations for the turbulent kinetic energy and its rate of dissipation. In the numerical simulations, coupling of the thermal and fluid flow phenomena by changes in the thermophysical parameters of alloy depending on the temperature has been taken into consideration. This problem (2D) was solved by using the finite element method. Numerical simulations of filling the continuous casting mould cavity were performed for two variants of liquid metal pouring. The effect of the cases of pouring the continuous casting mould on the velocity fields and the solid phase growth kinetics in the process of filling the continuous casting mould was evaluated as these magnitudes have an influence on the high quality of the continuous cast steel slab.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 1; 115-118
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Selected Principles of Feeding Systems Design: Simulation vs Industrial Experience
    Autorzy:
    Perzyk, M.
    Kochański, A.
    Mazurek, P.
    Karczewski, K.
    Powiązania:
    https://bibliotekanauki.pl/articles/379595.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    castings defects
    simulation software
    feeding flow
    krzepnięcie
    wady odlewów
    przepływ
    oprogramowanie
    Opis:
    Simulation software dedicated for design of casting processes is usually tested and calibrated by comparisons of shrinkage defects distribution predicted by the modelling with that observed in real castings produced in a given foundry. However, a large amount of expertise obtained from different foundries, including especially made experiments, is available from literature, in the form of recommendations for design of the rigging systems. This kind of information can be also used for assessment of the simulation predictions. In the present work two parameters used in the design of feeding systems are considered: feeding ranges in horizontal and vertical plates as well as efficiency (yield) of feeders of various shapes. The simulation tests were conducted using especially designed steel and aluminium castings with risers and a commercial FDM based software. It was found that the simulations cannot predict appearance of shrinkage porosity in horizontal and vertical plates of even cross-sections which would mean, that the feeding ranges are practically unlimited. The yield of all types of feeders obtained from the simulations appeared to be much higher than that reported in the literature. It can be concluded that the feeding flow modelling included in the tested software does not reflect phenomena responsible for the feeding processes in real castings properly. Further tests, with different types of software and more fundamental studies on the feeding process modelling would be desirable.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 4; 77-82
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Optimization of Side Feeders Systems by Means of Simulation of Solidification
    Autorzy:
    Perzyk, M.
    Kozlowski, J.
    Mazur, M.
    Szymczewski, K.
    Powiązania:
    https://bibliotekanauki.pl/articles/382649.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    castings defect
    side feeders
    simulation
    design rules
    proces krzepnięcia
    wada odlewu
    podajnik
    zasady projektowania
    Opis:
    Simulation software can be used not only for checking the correctness of a particular design but also for finding rules which could be used in majority of future designs. In the present work the recommendations for optimal distance between a side feeder and a casting wall were formulated. The shrinkage problems with application of side feeders may arise from overheating of the moulding sand layer between casting wall and the feeder in case the neck is too short as well as formation of a hot spot at the junction of the neck and the casting. A large number of simulations using commercial software were carried out, in which the main independent variables were: the feeder’s neck length, type and geometry of the feeder, as well as geometry and material of the casting. It was found that the shrinkage defects do not appear for tubular castings, whereas for flat walled castings the neck length and the feeders’ geometry are important parameters to be set properly in order to avoid the shrinkage defects. The rules for optimal lengths were found using the Rough Sets Theory approach, separately for traditional and exothermic feeders.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 1; 69-74
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of nozzle outlet angle on flow and temperature field in a slab continuous casting mould
    Wpływ kąta wypływu dyszy na pole prędkości i temperatury w krystalizatorze ciągłego odlewania wlewków płaskich
    Autorzy:
    Sowa, L.
    Powiązania:
    https://bibliotekanauki.pl/articles/382373.pdf
    Data publikacji:
    2011
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    continuous casting
    molten metal flow
    numerical simulation
    proces krzepnięcia
    odlewanie ciągłe
    metal ciekły
    symulacja numeryczna
    Opis:
    The mathematical and numerical simulation model of the growth of the solid metal phase within a continuous cast slab is presented in this paper. The problem was treated as a complex one. The velocity fields are obtained by solving the momentum equations and the continuity equation, whereas the thermal fields are calculated by solving the conduction equation with the convection term. One takes into consideration in the mathematical model the changes of thermophysical parameters depending on the temperature and the solid phase volume fractions in the mushy zone. The problem was solved by the finite element method. A numerical simulation of the cast slab solidification process was made for different cases of continuous casting mould pouring by molten metal. The effect of nozzle outlet angle on the velocity fields in liquid phase and the solid phase growth kinetics of the cast slab were investigated, because these magnitudes have essential an influence on high-quality of a continuous steel cast slab.
    W pracy przedstawiono model matematyczny i numeryczny narastania fazy stałej we wlewku ciągłego odlewania. Zadanie potraktowano kompleksowo. Pola prędkości otrzymano z rozwiązania równań pędu i równania ciągłości przepływu, natomiast pola temperatury z rozwiązania równania przewodnictwa z członem konwekcyjnym. Uwzględniono zmianę parametrów termofizycznych od temperatury i od udziału fazy stałej w dwufazowej strefie przejściowej. Problem rozwiązano metodą elementów skończonych. Analizie poddano krystalizator o przekroju prostokątnym. Symulacje numeryczne procesu krzepnięcia wlewka wykonano dla różnych wariantów doprowadzenia ciekłego metalu do krystalizatora (różne kąty wypływu strumienia ciekłego metalu z dyszy wylewu zanurzonego). Badano wpływ zalewania krystalizatora na pole prędkości w fazie ciekłej i kinetykę narastania fazy stałej wlewka ciągłego odlewania.
    Źródło:
    Archives of Foundry Engineering; 2011, 11, 2 spec.; 199-202
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of Riser Shape on Feeding Effectiveness of Solidifying Casting
    Autorzy:
    Sowa, L.
    Skrzypczak, T.
    Kwiatoń, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/383146.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    castings defects
    numerical simulation
    liquid metal flow
    proces krzepnięcia
    wady odlewów
    symulacja numeryczna
    przepływ ciekłego metalu
    Opis:
    The mathematical model and numerical simulations of the solidification of a cylindrical shaped casting, which take into account the process of filling the mould cavity by liquid metal and feeding the casting through the riser during its solidification, are presented in the paper. Mutual dependence of thermal and flow phenomena were taken into account because have an essential influence on solidification process. The effect of the riser shape on the effectiveness of feeding of the solidifying casting was determined. In order to obtain the casting without shrinkage defects, an appropriate selection of riser shape was made, which is important for foundry practice. Numerical calculations of the solidification process of system consisting of the casting and the conical or cylindrical riser were carried out. The velocity fields have been obtained from the solution of momentum equations and continuity equation, while temperature fields from solving the equation of heat conductivity containing the convection term. Changes in thermo-physical parameters as a function of temperature were considered. The finite element method (FEM) was used to solve the problem.
    Źródło:
    Archives of Foundry Engineering; 2019, 4; 91-94
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Methodology of Comparative Validation of Selected Foundry Simulation Codes
    Autorzy:
    Ignaszak, Z.
    Popielarski, P.
    Hajkowski, J.
    Codina, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/379771.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    castings defect
    simulation codes
    cast iron
    macromodel
    micro model
    proces krzepnięcia
    wada odlewu
    żeliwo
    model makro
    model mikro
    Opis:
    The validation of each simulation code used in foundry domain requires individual approach due to its specificity. This validation can by elaborated on the basis of experimental results or in particular cases by comparison the simulation results from different codes. The article concerns the influence of grey cast iron density curve and different forms of solid fraction curve Fs=f(T) on the formation of shrinkage discontinuities. Solid fraction curves applying Newtonian Thermal Analysis (NTA) were estimated. The experimental and numerical simulation tests were performed on the castings, which were made with Derivative Thermal Analysis (DerTA) standard cups. The numerical tests were realized using NovaFlow&Solid (NF&S), ProCast and Vulcan codes. In this work, the coupled influence of both curves on the dynamics of the shrinkage-expansion phenomena and on shrinkage defects prognosis in grey cast iron castings has been revealed. The final evaluation of the simulation systems usefulness should be based on validation experiment, preceded by comparing the simulation results of available systems which are proposed in given technology.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 4; 37-44
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Computer Simulation of the Solidification Process Including Air Gap Formation
    Autorzy:
    Skrzypczak, T.
    Węgrzyn-Skrzypczak, E.
    Sowa, L.
    Powiązania:
    https://bibliotekanauki.pl/articles/383120.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    computer simulation
    finite element method
    multimesh approach
    air gap
    proces krzepnięcia
    symulacja komputerowa
    metoda elementów skończonych
    podejście wielowymiarowe
    szczelina powietrzna
    Opis:
    The paper presents an approach of numerical modelling of alloy solidification in permanent mold and transient heat transport between the casting and the mold in two-dimensional space. The gap of time-dependent width called "air gap", filled with heat conducting gaseous medium is included in the model. The coefficient of thermal conductivity of the gas filling the space between the casting and the mold is small enough to introduce significant thermal resistance into the heat transport process. The mathematical model of heat transport is based on the partial differential equation of heat conduction written independently for the solidifying region and the mold. Appropriate solidification model based on the latent heat of solidification is also included in the mathematical description. These equations are supplemented by appropriate initial and boundary conditions. The formation process of air gap depends on the thermal deformations of the mold and the casting. The numerical model is based on the finite element method (FEM) with independent spatial discretization of interacting regions. It results in multi-mesh problem because the considered regions are disconnected.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 4; 147-150
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of Defects in Castings Cast by Rheocasting Method SEED
    Autorzy:
    Bryksi Stunova, B.
    Bryksi, V.
    Powiązania:
    https://bibliotekanauki.pl/articles/381889.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    innovative foundry technologies
    innovative foundry materials
    rheocasting
    casting defects
    simulation
    krzepnięcie
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    wady odlewów
    symulacja
    Opis:
    The paper analyses specific defects of castings produced by semi-solid casting process, especially rheocasting method SEED, which uses mechanical swirling for reaching proper structure in semisolid state with high content of solid fraction. Heat treated alloy AlSi7Mg0.3 was applied for producing an Engine Bracket casting part. For observing structure, metallographic observation by light and SEM microscopy was used. To analyse the process, software ProCAST was used to simulate the movements in shot chamber and filling of the mold.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 15-18
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Numerical Model of Solidification Including Formation of Multiple Shrinkage Cavities
    Autorzy:
    Skrzypczak, T.
    Sowa, L.
    Węgrzyn-Skrzypczak, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/379500.pdf
    Data publikacji:
    2020
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    castings defects
    shrinkage cavity
    numerical simulation
    finite element method
    proces krzepnięcia
    wady odlewów
    ubytki skurczowe
    symulacja numeryczna
    metoda elementów skończonych
    Opis:
    Presented paper shows the mathematical and numerical approaches for modelling of binary alloy solidification solved by the Finite Element Method (FEM). The phenomenon of shrinkage cavities formation process is included in the numerical model. Multiple macroscopic cavities can be modelled within the single casting volume. Solid, liquid and gaseous phases with different material properties are taken into account during solidification process. Mathematical model uses the differential equation of heat diffusion. Modification of specific heat is used to describe the heat releasing during liquid-solid phase change. Numerical procedure of shrinkage cavities evolution is based on the recognition of non-connected liquid volumes and local shrinkage computation in the each of them. The recognition is done by the selection of sets of interconnected nodes containing liquid phase in the finite element mesh. Original computer program was developed to perform calculation process. Obtained results of temperature and shrinkage cavities distributions are presented and discussed in details.
    Źródło:
    Archives of Foundry Engineering; 2020, 20, 1; 37-42
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Simulation of Casting Technologies for Al-Si-Cu Plate Casting
    Autorzy:
    Cupido, L. H.
    Żak, P. L.
    Powiązania:
    https://bibliotekanauki.pl/articles/379873.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    information technology
    foundry industry
    aluminium alloy
    oxide film
    casting simulation
    krzepnięcie stopu
    technologia informatyczna
    przemysł odlewniczy
    stop aluminium
    warstwa tlenkowa
    symulacja odlewania
    Opis:
    During the casting of aluminium alloys, the susceptibility to form oxide films is high, due to the turbulent flow of the melt and constant exposure of new surface area. This have impact on the properties of the material and the service life of the casting components. Also, hydrogen solubility in the solid state are very low, which ends up being rejected and causing porosity. After pouring, when solidification occurs, another phenomenon arise called shrinkage. This require excess molten metal to be fed during this phase change to eliminate or reduce the effect of volumetric changes. Filling and feeding during aluminium casting is therefore of paramount importance, and careful steps needs to be undertaken to reduce possible defects in the castings. The objective is to apply studied literature guides and rules and simulate the casting process of aluminium alloys, and understand the how certain defects are occurring during this process. This is a preliminary study towards the understanding of the “macro evolution” of Al-Si-Cu alloy during solidification, which will be the bases for the study of microsegregation of the specified alloy.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 3 spec.; 11-14
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-12 z 12

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