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Tytuł:
Influence of Single-Stage and Duplex Shot Peening on Surface Roughness and Residual Stresses in Al Mg5 Mn1 Sc0,8 Zr0,4 Alloy
Autorzy:
Byczkowska, P.
Sawicki, J.
Januszewicz, B.
Stegliński, M.
Powiązania:
https://bibliotekanauki.pl/articles/353741.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
shot peening
double shot peening
residual stresses
roughness
Opis:
Conventional shot peening (SP) is cheap surface treatment widely used to enhance fatigue life of mechanical components [3,4]. Basically, it is shooting small particles (shots) on the surface of the sample. However, the process itself is so complex that a lot of companies are not able to optimally employ it due to the amount of parameters that must be controlled all at the same time. The duplex process consists in two stages of shot-peening treatment. The first one consist of shot-peening with spherical cast steel shots or cut wire shots. During the second stage the samples processed in stage one were subject to shot-peening with glass beads. In this work, RSA-501 aluminium alloy was shot peened using shots of different material and diameter and tested using a measurement of residual stresses and surface roughness. Tests and studies conducted so far on RSA-501 aluminium alloy demonstrate that bombardment by a treatment medium in the form of glass beads or shots of various shapes and diameters induces permanent plastic deformation of the surface layer. The roughness achieved after the shot-peening process was determined for each treatment medium. The largest value of Ra parameter was achieved for cut wire shots and this result is consistent with the above-mentioned theoretical knowledge. This medium is the most aggressive one to the surface being treated primarily due to the sharp edges of shots. The duplex process was successful in obtaining higher values of compressive stresses in surface layer than values achievable in conventional single-stage shot peening process.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 1; 505-511
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the impact of double shot peening on the value of roughness parameter and distribution of stresses in the RSA 501 alloy
Autorzy:
Byczkowska, P.
Sawicki, J.
Januszewicz, B.
Stegliński, M.
Powiązania:
https://bibliotekanauki.pl/articles/957816.pdf
Data publikacji:
2017
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
shot peening
double shot peening
surface treatment
residual stresses
roughness
Opis:
The bead blasting process is widespread in both the automotive and aerospace industry and is performed in order to improve the fatigue strength of various components. Bead blasting is a cold plastic forming process during which the surface of the material processed is hit by small, hard particles consisting of steel pellets, bearing balls or glass beads. It increases the hardness of the outer layer and establishes compression stresses inside it, which is why this processing is often used to improve fatigue strength. Contrary to other peening methods, bead blasting does not result in a reduction in the height of the processed surface’s unevenness in most cases. Shot peening changes the residual tensile stresses into residual compression stresses, thanks to which, the lifetime of the parts processed is extended and their carrying capacity is increased. The double shot peening process proposed by the authors consists in a two-stage bead blasting process. The first stage consists in blasting with round cast steel pellets, pellets cut from wire or cast iron pellets. During the second stage the same samples underwent glass bead blasting. The tests conducted on the RSA-501 aluminum alloy indicate that as a result of the processing medium’s impact in the form of glass beads or pellets of different diameter and shape, a permanent plastic deformation of the material surface occurs. On the basis of the obtained results it is possible to infer that the choice of parameters of both conventional shot peening and the double shot peening determine the impact thereof on the material’s mechanical properties. Thanks to the application of the double shot peening process there is a noticeable decrease in value of the Ra parameter, by about 40% on average. When analyzing the compressive stress results it is possible to state that after the first blasting process the value of stress was increasing when moving deeply into the sample from its surface, while after the glass bead blasting the value of compressive stress was significantly higher already near the surface. Double shot peening results in an increase in the value of compressive stresses by 40-50% when compared to conventional blasting.
Źródło:
Advances in Science and Technology. Research Journal; 2017, 11, 3; 1-9
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Shot Peening on Abrasion Wear in Real Conditions of Ni-Cu-Ausferritic Ductile Iron
Autorzy:
Wieczorek, A. N.
Powiązania:
https://bibliotekanauki.pl/articles/350866.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ADI
shot peening
wear
abrasion
Opis:
The paper presents results of the wear tests of chain wheels made of austempered ductile iron with various content of residual austenite. The aim of this study was to demonstrate the impact of the dynamic surface treatment (shot peening) on wear properties of surface layers of the chain wheels tested that were subjected to the action of quartz abrasive. Apart from determining the value of the abrasive wear, examinations of the magnetic phase content in the microstructure were carried out and plots of hardness of the surface layer as a function of the distance from the surface and microstructure of the materials were prepared. Based on the results, the following was found: an increase in the abrasive wear and a reduction in the hardness of the surface layer of chain wheels subjected to shot peening, as well as reduction of susceptibility to negative action of the shot for cast irons with the structure of upper ausferrite.
Źródło:
Archives of Metallurgy and Materials; 2016, 61, 4; 1985-1990
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Parameters selection of shot peening gears of carburized and hardened steel 21NiCrMo2
Autorzy:
Tchórz, T.
Śnieżek, L.
Grzelak, K.
Mierzyński, J.
Powiązania:
https://bibliotekanauki.pl/articles/245218.pdf
Data publikacji:
2016
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
materials engineering
shot peening
vehicles
gears
Opis:
This article presents the methodology of shot peening gears’ parameters selection used in agricultural tractor transmission. The gears made of steel have been treated with 21NiCrMo2 thermal-chemical consisting of carburization to the depth of 0.8 mm and subsequently hardened. The hardness of the side teeth surface after hardening was 58 HRC. The same process of thermo chemical was used for flat samples with dimensions 120×12×5 mm. Prepared samples were divided into two series. First shot peening was treated with spherical pellet with a varied diameter from 0.4 mm to 2.5 mm. For second series samples additional treatment of shot peening was not carried out. Then micro-hardness, roughness and longitudinal and transverse residual stresses were measured. As a result of the studies, there were selected parameters of shot peening, exerting the greatest influence on favourable residual stresses distribution in the surface layer of material and an increase in microhardness. At the same time, particular attention was paid to the morphology of samples surfaces after shot peening. There were rejected the parameters of shot peening, which caused damage to the surface in the form of visible cracks and craters. Based on the analysis presented in this article there were selected shot peening parameters, which will be applied during the additional dynamic surface processing of gears, used in the tractor’s drive system.
Źródło:
Journal of KONES; 2016, 23, 2; 389-395
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The effect of the conditions of shot peening the Inconel 718 nickel alloy on the geometrical structure of the surface
Autorzy:
Zaleski, K.
Skoczylas, A.
Brzozowska, M.
Powiązania:
https://bibliotekanauki.pl/articles/102751.pdf
Data publikacji:
2017
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
surface roughness
shot peening
Inconel 718
Opis:
This article presents the research results of roughness and topography of the surface of Inconel 718 nickel alloy after shot peening. The evaluation of stereometric properties of the surface layer of the examined material was performed based on the amplitude, height and Abbott-Firestone curve parameters. The shot peening was carried out on the impulse shot peening stand. The impact energy Ez, distance between the traces xs and the ball diameter dk were changed in the range: Ez = 60 ÷ 240 mJ, xs = 0,15 ÷ 0,5 mm, dk = 3,95 ÷ 12,45 mm. The T8000 RC 120-140 device of the Hommel-Etamic company, along with the software, was used for measuring the surface roughness and for determining the material bearing curve. As a result of the machining, the surface roughness was reduced and the selected functional parameters were improved.
Źródło:
Advances in Science and Technology. Research Journal; 2017, 11, 2; 205-211
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Shot Peening of a Mg-Al-Zn-Mn Alloy Surface
Autorzy:
Kottfer, D.
Mrva, P.
Powiązania:
https://bibliotekanauki.pl/articles/403372.pdf
Data publikacji:
2010
Wydawca:
Wojskowa Akademia Techniczna im. Jarosława Dąbrowskiego
Tematy:
materials technology
shot peening
functional surface
roughness
Opis:
The paper describes the influence of shot peening on Mg-Al-Zn-Mn alloy surface. There are estimates focusing on the roughness of the shot peened surfaces and size of the selected shot peened material - corund. Based on the results of measurements, the evaluation was oriented on the curve of roughness, functionality of surface roughness Ra and the necessary quantity of shot peening material qnR of estimated material depending on the grain size dz.
Źródło:
Problemy Mechatroniki : uzbrojenie, lotnictwo, inżynieria bezpieczeństwa; 2010, 1, 1 (1); 21-29
2081-5891
Pojawia się w:
Problemy Mechatroniki : uzbrojenie, lotnictwo, inżynieria bezpieczeństwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of the effectiveness of the shot peening process for thin-walled parts based on the diameter of impressions produced by the impact of shot media
Autorzy:
Zaleski, K.
Bławucki, S.
Powiązania:
https://bibliotekanauki.pl/articles/103268.pdf
Data publikacji:
2015
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
shot peening
thin walled parts
metal treatment
Opis:
The paper presents the results of studies on the effectiveness of the shot peening process for thin-walled parts based on the diameter of impressions produced by the impact of shot media. It is also described the current applications of this treatment for the thin-walled parts. The authors described an innovative measuring device which was used in the research. The material used in the studies was non-alloy steel C45. The relationships between beads diameter and thickness of workpieces on diameter of impression were presented.
Źródło:
Advances in Science and Technology. Research Journal; 2015, 9, 26; 77-82
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of the Shot Peening on Surface Properties and Tribological Performance of Ti-6Al-4V Alloy Produced by Means of DMLS Technology
Autorzy:
Żebrowski, R.
Walczak, M.
Powiązania:
https://bibliotekanauki.pl/articles/351652.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
additive manufacturing
shot peening
titanium alloys
wear
tribology
Opis:
The purpose of the present paper was to investigate the effect of shot peening on the condition of the surface layer and abrasion resistance of specimens made of Ti-6Al-4V titanium alloy produced by Direct Metal Laser Sintering (DMLS) process. The specimens have been produced by means of EOSINT M280 system dedicated for laser sintering of metal powders and their surfaces have been subjected to the shot peening process under three different working pressures (0.2, 0.3 and 0.4 MPa) and by means of three different media i.e. CrNi steel shot, crushed nut shells and ceramic balls. The specimens have been subjected to profilometric analysis, to SEM examinations, microhardness tests and to tribological tests on ball-on-disc stand in Ringer fluid environment. The general results of all tests indicate to favourable effect of shot peening process on the hardness and tribological performance of titanium alloy.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 1; 377-386
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Three dimensional modeling and numerical simulations of shot peening process of engine parts
Przestrzenne modelowanie i symulacja numeryczna procesu kulowania części silników
Autorzy:
Bartosik, P.
Kukiełka, L.
Powiązania:
https://bibliotekanauki.pl/articles/314034.pdf
Data publikacji:
2011
Wydawca:
Instytut Naukowo-Wydawniczy "SPATIUM"
Tematy:
kulowanie
silnik
nagniatanie dynamiczne
shot peening
motor
stress determination
Opis:
Computer modeling and numerical simulation of shot peening process were the aim of this work. The mixed explicit-implicit method of plastic stress determination was proposed and presented. Incremental Lagrange formalism and adequate measures of strains and stresses were used in the paper. The physical, mathematical and numerical models of shot peening process were presented. The surface layer of object was treated as an elastic/viscous-plastic body with nonlinear mixed hardening. Although the shot was considered as ideally rigid or elastic body. The examples of numerical simulations were presented.
Praca dotyczy modelowania i symulacji komputerowej procesu kulowania. Autorzy zaproponowali i przedstawili łączoną dynamiczno-statyczną metodę wyznaczania naprężeń plastycznych. Zastosowano przyrostowy, uaktualniony opis Lagrange'a oraz adekwatne miary odkształceń i naprężeń. Przedstawiono modele fizyczny, matematyczny i numeryczny procesu dynamicznego nagniatania. Materiał przedmiotu nagniatanego traktowano jako ciało sprężysto/lepko-plastyczne z nieliniowym umocnieniem mieszanym, natomiast śrut jako ciało idealnie sztywne lub sprężyste. Przedstawiono przykładowe wyniki analiz numerycznych.
Źródło:
Autobusy : technika, eksploatacja, systemy transportowe; 2011, 12, 5; 44-53
1509-5878
2450-7725
Pojawia się w:
Autobusy : technika, eksploatacja, systemy transportowe
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Impact of vibratory and rotational shot peening onto selected properties of titanium alloy surface layer
Autorzy:
Zaleski, K.
Zyśko, A
Powiązania:
https://bibliotekanauki.pl/articles/102448.pdf
Data publikacji:
2014
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
shot peening
titanium alloy
surface layer
surface roughness
microhardness
Opis:
This study presents the results of tests on impact of vibratory and rotational shot peening of the Ti6A12Mo2Cr titanium alloy onto the processed object surface roughness and surface layer microhardness. The external surfaces of ring-shaped samples were shot peened. The preceding process consisted of turning with a cubic boron nitride blade knife. Steel beads, having a diameter of 6 mm, were used as a processing medium. The variable parameters of shot peening were vibrator amplitude and shot peening time. The range of recommended technological parameters for vibratory and rotational shot peening was determined. As a result of shot peening, the surface roughness could be reduced by approximately 4 times and the surface layer could be hardened to the depth of approximately 0.4 mm.
Źródło:
Advances in Science and Technology. Research Journal; 2014, 8, 22; 66-70
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Shot Peening on the Wear Behaviour of Medium Carbon Steel
Autorzy:
Vicen, Martin
Bokůvka, Otakar
Trško, Libor
Drbul, Mário
Nikolić, Ružica
Nový, František
Powiązania:
https://bibliotekanauki.pl/articles/26075754.pdf
Data publikacji:
2022
Wydawca:
Stowarzyszenie Menedżerów Jakości i Produkcji
Tematy:
stal
kulkowanie
zużycie ścierne
steel
shot peening
wear behaviour
Opis:
Influence of shot peening on the wear behaviour of medium carbon, C55 steel was experimentally verified. Experimental work included determination of the chemical composition, heat treatment, microstructure evaluation, mechanical properties measurement, shot peening treatment, the magnitude of the compressive residual stresses was evaluated, roughness profiles measurement and finally the friction tests. The results evidence the significant role played by the applied shot peening on wear behaviour of medium carbon steel. An important effect of surface roughness has been demonstrated. The coefficient of friction after shot peening compared to ground surface increased, 1.44 – 1.85 times.
Źródło:
Production Engineering Archives; 2022, 28, 3; 241--245
2353-5156
2353-7779
Pojawia się w:
Production Engineering Archives
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The effect of the aluminium alloy surface roughness on the restitution coefficient
Autorzy:
Bławucki, S.
Zaleski, K.
Powiązania:
https://bibliotekanauki.pl/articles/102432.pdf
Data publikacji:
2015
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
coefficient of restitution
shot peening
surface roughness
aluminium alloy treatment
Opis:
The paper presents the results of research on the effect of the surface roughness of aluminum alloy on its coefficient of restitution. It describes the current method of finishing the workpiece surface layer after cutting and innovative measuring device which was used in the research. The material used in the research was aluminium alloy EN AW 7075. The paper also presents a relationship between the coefficient of restitution and surface roughness of the milled samples as well as impressions left by bead in function of velocity and a sample surface roughness.
Źródło:
Advances in Science and Technology. Research Journal; 2015, 9, 27; 66-71
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Shot Peening With Glass Microspheres on the Fatigue Behavior of a Low Carbon Steel
Autorzy:
de Lacerda, J. C.
Pereira, I. R.
Costa, J. M. G.
Pinto, J. S.
Souza, H. F. M.
Fonseca, M. A.
Powiązania:
https://bibliotekanauki.pl/articles/352156.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
fatigue
shot peening
Wöhler curve
low carbon steel
glass microspheres
Opis:
The present work has the objective of studying the effect of shot peening with glass microspheres on SAE 1020 steel in its resistance to fatigue. Fatigue tests were carried out by rotary bending with load control and loading on balance in specimens with and without shot peening. A rotation speed of approximately 750 rpm (12.5 Hz) was employed in the fatigue tests. Vickers microhardness tests were performed in order to verify the surface hardening produced by shot peening with glass microspheres. Analysis of the steel surface and fatigue fractures was performed using scanning electron microscopy (SEM). Fatigue tests were performed in order to obtain S-N curves (Wöhler curves). It was observed that shot peening with glass microspheres improved the fatigue strength of the steel at high cycle.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 4; 1513-1518
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modelowanie struktury geometrycznej warstwy wierzchniej zęba koła zębatego w procesie nagniatania dynamicznego
Modelling of gear wheel tooth surface geometrical structure after a dynamic burnishing process (shot peening)
Autorzy:
Czarnecki, H.
Tagowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/188973.pdf
Data publikacji:
2015
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
modelowanie powierzchni
nagniatanie dynamiczne
surface structure modeling
dynamic burnishing
shot peening
Opis:
W pracy przedstawiono możliwości prowadzenia badań numerycznych formowania struktury warstwy wierzchniej zęba koła zębatego, w trakcie obróbki nagniataniem dynamicznym. Na drodze symulacji komputerowej zobrazowano wpływ parametrów procesu technologicznego na kształtowanie topografii powierzchni oraz na wyznaczenie odkształcenia tworzącego nową SGP. Eksperyment został przeprowadzony z użyciem oprogramowania CATIA oraz Abaqus. Wykazano możliwość prowadzenia symulacji procesu nagniatania.
This paper presents the possibility of conducting numerical research on the formation of a new gear tooth surface layer structure during shot peening. FEM simulations show the influence of technological process parameters on surface topography formation and on the determination of deformation shape induced on the surface. The experiment was conducted in CATIA and Abaqus FEM solver. The possibility of conducting burnishing process simulation has also been demonstrated.
Źródło:
Tribologia; 2015, 4; 45-56
0208-7774
Pojawia się w:
Tribologia
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Doświadczalne badania wpływu kulowania na zużycie ścierne kół łańcuchowych przenośników zgrzebłowych ze stali 34CrNiMo
Experimental studies on the impact of shot peening on the abrasive wear of the chain wheels made of 34CrNiMo steel which are used in armoured face conveyors
Autorzy:
Wieczorek, A. N.
Powiązania:
https://bibliotekanauki.pl/articles/314053.pdf
Data publikacji:
2016
Wydawca:
Instytut Naukowo-Wydawniczy "SPATIUM"
Tematy:
ciekły metal
kulowanie
koło łańcuchowe
liquid steel
shot peening
chain wheel
Opis:
W pracy przedstawiono rezultaty badań wpływu kulowania na odporność na zużycie ścierne kół łańcuchowych przenośników zgrzebłowych ze stali 34CrNiMo. Badane koła łańcuchowe były poddane testom zużyciowym w obecności ścierniwa kwarcowego. Na podstawie uzyskanych wyników stwierdzono zmniejszenie zużycia abrazyjnego o 5,8% dla wariantu koła łańcuchowego kulowanego. Przyczyną zwiększenia odporności na zużycie było najprawdopodobniej zwiększenie naprężeń własnych w warstwie wierzchniej kół łańcuchowych, co przeciwdziałało propagacji do wnętrza tej warstwy pęknięć zainicjowanych mikroskrawaniem rozkruszonym ścierniwem.
The paper presents results of the studies on the impact of shot peening on the abrasive wear of the chain wheels made of 34CrNiMo steel which are used in armoured face conveyors. The chain wheels were subjected to wear tests in the presence of quartz abrasive. Based on the results obtained, a reduction in the abrasive wear by 5.8% was found for the shot-peened variant of the chain wheel. The reason for the increase in the wear resistance was probably an increase in internal stresses in the surface layer of the chain wheels, which prevented the propagation of cracks (initiated by micro-cutting with crushed abrasive) to the inside of this layer.
Źródło:
Autobusy : technika, eksploatacja, systemy transportowe; 2016, 17, 6; 1222-1224
1509-5878
2450-7725
Pojawia się w:
Autobusy : technika, eksploatacja, systemy transportowe
Dostawca treści:
Biblioteka Nauki
Artykuł
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