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    Wyświetlanie 1-10 z 10
    Tytuł:
    Numerical Modelling of Fluid Flow and Thermal Phenomena in the Tundish of CSC Machine
    Autorzy:
    Sowa, L.
    Powiązania:
    https://bibliotekanauki.pl/articles/380813.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    foundry industry
    information technology
    continuous casting
    molten metal
    krzepnięcie
    przemysł odlewniczy
    odlewanie ciągłe
    metal płynny
    Opis:
    The mathematical and numerical simulation model of the liquid steel flow in a tundish is presented in this paper. The problem was treated as a complex and solved by the finite element method. The single-strand slab tundish is used to continuous casting slabs. The internal work space of the tundish was modified by the following flow control devices. The first device was a striker pad situated in the pouring tundish zone. The second device was a baffle with three holes and the third device was a baffle without hole. The main purpose of using these devices was to cause a quiet liquid mixing as well as give directional metal flow upwards which facilitated inclusion floatation. The interaction of flow control devices on hydrodynamic conditions was received from numerical simulation. As a result of the computations carried out, the liquid steel flow and steel temperature fields were obtained. The influence of the tundish modification on velocity fields in the liquid phase of steel was estimated, because these have an essential influence on high quality of a continuous steel cast slab.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1; 103-106
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Experimental Verification of the Cast Iron Solidification Model
    Autorzy:
    Mendakiewicz, Jerzy
    Powiązania:
    https://bibliotekanauki.pl/articles/2174627.pdf
    Data publikacji:
    2022
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry industry
    application of information technology
    solidification process
    numerical techniques
    thermal analysis
    derivative analysis
    przemysł odlewniczy
    zastosowanie technologii informatycznych
    krzepnięcie
    techniki numeryczne
    analiza termiczna
    Opis:
    The article concerns the experimental verification of the numerical model simulating the solidification and cooling processes proceeding in the domain of cast iron casting. The approximate course of the function describing the evolution of latent heat and the value of substitute specific heat resulting from its course were obtained using the thermal and derivative analysis (TDA) method The TDA was also used to measure the cooling curves at the distinguished points of the casting. The results obtained in this way were compared with the calculated cooling curves at the same points. At the stage of numerical computations, the explicit scheme of the finite difference method was applied. The agreement between the measured and calculated cooling curves is fully satisfactory.
    Źródło:
    Archives of Foundry Engineering; 2022, 22, 3; 91--94
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Numerical analysis of influence of the mold material on the distribution of shrinkage cavities
    Autorzy:
    Dyja, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/379945.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    information technology
    foundry industry
    casting defect
    macroshrinkage
    solidification process
    finite element method
    technologia informacyjna
    przemysł odlewniczy
    wada odlewu
    krzepnięcie stopu
    metoda elementów skończonych
    Opis:
    Production of castings, like any other field of technology is aimed at providing high-quality product, free from defects. One of the main causes of defects in castings is the phenomenon of shrinkage of the casting. This phenomenon causes the formation of shrinkage cavities and porosity in the casting. The major preventive measure is supplementing a shortage of liquid metal. For supplement to be effective, it is necessary to use risers in proper shapes. Usually, the risers are selected on the basis of determination the place of formation of hot-spots in the castings. Although in these places the shrinkage defects are most likely to occur, shape and size of these defects are also affected by other factors. The article describes the original program setting out the shape and location of possible cavities in the casting. In the program is also taken into account the effect of temperature on the change in volume of liquid metal and the resultant differences in the shape and size of formed shrinkage cavities. The aim of the article is to describe the influence that have material properties of the mold on the simulation results.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 1; 15-18
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Integrated Analytical and Measurement System for the Evaluation of the Properties of Cast Metals and Alloys
    Autorzy:
    Biernat, S.
    Bydałek, A. W.
    Powiązania:
    https://bibliotekanauki.pl/articles/380877.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry industry
    application of information technology
    solidification process
    brass
    hardness
    przemysł odlewniczy
    zastosowanie technologii informatycznych
    krzepnięcie
    mosiądz
    twardość
    Opis:
    The article presents an integrated analytical and measurement system for evaluation of the properties of cast metals and alloys. The presented platform is an extension of the SLAG - PROP application with new modules, which allow to use information on metallurgical processes in an even more effective way, as well as to evaluate the finished product. In addition, the construction of a measuring station for the analysis of thermal processes taking place in a metal bath allows for precise observation of phenomena together with their appropriate interpretation. The article presents not only the cooling curves of certain copper alloys. The analysis also covered mechanical properties related to hardness, finished products depending on the mold in which the products were cast. In the literature one can find information about the mechanical properties of products in the improved state, usually after plastic or thermal treatment, omitting their properties obtained as a result of a naturally made casting. The article also presents the method of placing information in the database using a convenient graphical tool.
    Źródło:
    Archives of Foundry Engineering; 2019, 1; 13-18
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Problem of the moving boundary in continuous casting solved by the analytic-numerical method
    Autorzy:
    Grzymkowski, R.
    Pleszczyński, M.
    Hetmaniok, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/383233.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    information technology
    foundry industry
    solidification process
    numerical techniques
    moving boundary problem
    technologia informacyjna
    przemysł odlewniczy
    krzepnięcie stopu
    technika numeryczna
    problem brzegowy
    Opis:
    Mathematical modeling of thermal processes combined with the reversible phase transitions of type: solid phase – liquid phase leads to formulation of the parabolic or elliptic moving boundary problem. Solution of such defined problem requires, most often, to use some sophisticated numerical techniques and far advanced mathematical tools. The paper presents an analytic-numerical method, especially attractive from the engineer’s point of view, applied for finding the approximate solutions of the selected class of problems which can be reduced to the one-phase solidification problem of a plate with the unknown a priori, varying in time boundary of the region in which the solution is sought. Proposed method is based on the known formalism of initial expansion of a sought function, describing the field of temperature, into the power series, some coefficients of which are determined with the aid of boundary conditions, and on the approximation of a function defining the freezing front location with the broken line, parameters of which are determined numerically. The method represents a combination of the analytical and numerical techniques and seems to be an effective and relatively easy in using tool for solving problems of considered kind.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 1; 33-38
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Simulation of Casting Technologies for Al-Si-Cu Plate Casting
    Autorzy:
    Cupido, L. H.
    Żak, P. L.
    Powiązania:
    https://bibliotekanauki.pl/articles/379873.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    information technology
    foundry industry
    aluminium alloy
    oxide film
    casting simulation
    krzepnięcie stopu
    technologia informatyczna
    przemysł odlewniczy
    stop aluminium
    warstwa tlenkowa
    symulacja odlewania
    Opis:
    During the casting of aluminium alloys, the susceptibility to form oxide films is high, due to the turbulent flow of the melt and constant exposure of new surface area. This have impact on the properties of the material and the service life of the casting components. Also, hydrogen solubility in the solid state are very low, which ends up being rejected and causing porosity. After pouring, when solidification occurs, another phenomenon arise called shrinkage. This require excess molten metal to be fed during this phase change to eliminate or reduce the effect of volumetric changes. Filling and feeding during aluminium casting is therefore of paramount importance, and careful steps needs to be undertaken to reduce possible defects in the castings. The objective is to apply studied literature guides and rules and simulate the casting process of aluminium alloys, and understand the how certain defects are occurring during this process. This is a preliminary study towards the understanding of the “macro evolution” of Al-Si-Cu alloy during solidification, which will be the bases for the study of microsegregation of the specified alloy.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 3 spec.; 11-14
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Gating systems for sizeable castings from Al alloys cast into ceramic moulds
    Autorzy:
    Stachovec, I.
    Horáček, M.
    Zemčík, L.
    Kolda, V.
    Horenský, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/382771.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    technologia informatyczna
    przemysł odlewniczy
    krzepnięcie
    układ wlewowy
    forma ceramiczna
    symulacja
    information technology
    foundry industry
    solidification
    gating systems
    ceramic mould
    simulation
    Opis:
    In contrast to casting to conventional non-reusable 'sand' moulds, for which calculating technique for an optimum design of the gating system is comparatively well-developed, a trial-and-error method is applied mostly for casting to ceramic shell moulds made by the investment casting technology. A technologist selects from gating systems of several types (that are standardized by the foundry mostly) on the basis of experience. However, this approach is not sustainable with ever growing demands on quality of castings and also the economy of their fabrication as well as with new types of complex sizeable castings introduced to the production gradually (by new customers from the aircraft industry above all) any more. The simulation software may be used as a possible tool for making the process of optimising gating systems more effective.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 2; 65-68
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Calculation of phase-change boundary position in continuous casting
    Autorzy:
    Ivanova, A. A.
    Powiązania:
    https://bibliotekanauki.pl/articles/380559.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    information technology
    foundry industry
    mathematical modeling
    temperature distribution
    Stefan condition
    phase change boundary
    continuous casting
    krzepnięcie stopu
    technologia informacyjna
    przemysł odlewniczy
    modelowanie matematyczne
    rozkład temperatury
    warunek Stefana
    granica międzyfazowa
    odlewanie ciągłe
    Opis:
    The problem of determination of the phase-change boundary position at the mathematical modeling of continuous ingot temperature field is considered. The description of the heat transfer process takes into account the dependence of the thermal physical characteristics on the temperature, so that the mathematical model is based on the nonlinear partial differential equations. The boundary position between liquid and solid phase is given by the temperatures equality condition and the Stefan condition for the two-dimensional case. The new method of calculation of the phase-change boundary position is proposed. This method based on the finite-differences with using explicit schemes and on the iteration method of solving of non-linear system equations. The proposed method of calculation is many times faster than the real time. So that it amenable to be used for model predictive control of continuous semifinished product solidification.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 4; 57-62
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Mesh Quality on the Numerical Solution of the Solidification of Pure Metal
    Autorzy:
    Skrzypczak, T.
    Węgrzyn-Skrzypczak, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/381672.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    information technology
    foundry industry
    pure metal
    Stefan problem
    finite element method
    krzepnięcie stopu
    technologia informatyczna
    przemysł odlewniczy
    metal czysty
    zagadnienie Stefana
    metoda elementów skończonych
    Opis:
    The paper presents a method of mathematical and numerical modelling of directional solidification process of pure metal in the two-dimensional region. In this case, the thermal conditions associated with the process favours the occurrence of sharp solidification front. The mathematical description of the process is based on the Stefan formulation with appropriate continuity conditions on the solid-liquid interface. The numerical model is based on the finite element method (FEM). The calculations were made on a fixed mesh with diffused solidification front to avoid the difficulties associated with the discontinuity. Temporary position of the interface was calculated with the use of the level set method (LSM). Effect of the quality of the spatial discretization on the accuracy of numerical solution was investigated. Obtained results of the temporary front position were compared with the analytical solution. The correlation between the quality of the spatial discretization and the accuracy of the results was observed. Methods used in the work had significant impact on the computation time and helped avoid the explicit consideration of discontinuity of heat flux on the front.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 2 spec.; 89-92
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Shrinkage Porosity Criterion and Its Application to A 5.5 Ton Steel Ingot
    Autorzy:
    Zhang, C.
    Bao, Y.
    Wang, M.
    Zhang, L.
    Powiązania:
    https://bibliotekanauki.pl/articles/382021.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry industry
    quality management
    shrinkage porosity
    ingot solidification
    application of information technology
    numerical simulation
    przemysł odlewniczy
    zarządzanie jakością
    porowatość
    krzepnięcie
    zastosowanie technologii informatycznych
    symulacja numeryczna
    Opis:
    In order to predict the distribution of shrinkage porosity in steel ingot efficiently and accurately, a criterion R√L and a method to obtain its threshold value were proposed. The criterion R√L was derived based on the solidification characteristics of steel ingot and pressure gradient in the mushy zone, in which the physical properties, the thermal parameters, the structure of the mushy zone and the secondary dendrite arm spacing were all taken into consideration. The threshold value of the criterion R√L was obtained with combination of numerical simulation of ingot solidification and total solidification shrinkage rate. Prediction of the shrinkage porosity in a 5.5 ton ingot of 2Cr13 steel with criterion R√L>0.21 m･℃1/2･s-3/2 agreed well with the results of experimental sectioning. Based on this criterion, optimization of the ingot was carried out by decreasing the height-to-diameter ratio and increasing the taper, which successfully eliminated the centreline porosity and further proved the applicability of this criterion.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 2; 27-32
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-10 z 10

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