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    Wyświetlanie 1-11 z 11
    Tytuł:
    Influence of Type and Shape of the Chill on Solidification Process of Steel Casting
    Autorzy:
    Jaromin, M.
    Dojka, R.
    Jezierski, J. R.
    Dojka, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/380243.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    crystallization process
    computer simulation
    steel casting
    chill
    proces krzepnięcia
    proces krystalizacji
    symulacja komputerowa
    odlewy stalowe
    chłód
    Opis:
    The article is a case study of the steel milling ring casting of about 6 tonnes net weight. The casting has been cast in the steel foundry the authors have been cooperating with. The aim was to analyse the influence of the shape of the chills and the material which was used to make them on the casting crystallization process. To optimally design the chills the set of the computer simulation has been carried out with 3 chills’ shape versions and 3 material’s versions and the results have been compared with the technology being in use (no chills). The proposed chills were of different thermal conductivity from low to high. Their shapes were obviously dependant on the adjacent casting surface geometry but were the result of the attempt to optimise their effect with the minimum weight, too. The chills working efficiency was analysed jointly with the previously designed top feeders system. The following parameters have been chosen to compare their effectiveness and the crystallization process: time to complete solidification and so-called fed volume describing the casting feeding efficiency. The computer simulations have been carried out with use of MagmaSoft v. 5.2 software. Finally, the optimisation has led to 15% better steel yield thanks to 60% top feeders weight reduction and 40% shorter solidification time. The steel ring cast with use of such technology fulfil all quality criteria.
    Źródło:
    Archives of Foundry Engineering; 2019, 1; 35-40
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Numerical modeling of the solidification process with consideration of shrinkage cavities formation and the influence of solid phase content on the feeding of the casting
    Autorzy:
    Węgrzyn-Skrzypczak, Ewa
    Skrzypczak, Tomasz
    Powiązania:
    https://bibliotekanauki.pl/articles/24201503.pdf
    Data publikacji:
    2023
    Wydawca:
    Politechnika Częstochowska. Wydawnictwo Politechniki Częstochowskiej
    Tematy:
    solidification process
    finite element method
    shrinkage cavity
    computational mechanics
    proces krzepnięcia
    metoda elementów skończonych
    jama skurczowa
    mechanika komputerowa
    Opis:
    The paper focuses on the numerical modeling of the three-dimensional solidification process of steel using the finite element method (FEM). The model includes and discusses the formation of shrinkage cavities and the influence of the solid phase content on the feeding of the casting through the riser. The analysis assumed a critical value of the solid phase content, at which the transport of liquid phase from the riser to the casting is interrupted. The results of numerical simulation are presented to investigate the influence of this factor on the final quality of the casting. The model neglects the fluid motion in the liquid and solid-liquid regions and replaces the influence of the mold with appropriate boundary conditions.
    Źródło:
    Journal of Applied Mathematics and Computational Mechanics; 2023, 22, 2; 75--86
    2299-9965
    Pojawia się w:
    Journal of Applied Mathematics and Computational Mechanics
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Using of Technology Semisolid Squeeze Casting by Different Initial States of Material
    Autorzy:
    Martinec, D.
    Pastirčák, R.
    Kantoríková, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/379567.pdf
    Data publikacji:
    2020
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    solidification process
    squeeze casting
    aluminium alloy
    crystallisation under pressures
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    proces krzepnięcia
    wyciskanie
    stop aluminium
    krystalizacja pod ciśnieniem
    Opis:
    The paper deals with the effect of heating of various prepared batch materials into semisolid state with subsequent solidification of the cast under pressure. The investigated material was a subeutectic aluminium alloy AlSi7Mg0.3. The heating temperature to the semisolid was chosen at 50% liquid phase. The used material was prepared in a variety of ways: heat treatment, inoculation and by squeeze casting. Also the influence of the initial state of material on inheritance of mechanical properties and microstructure was observed. The pressure was 100 MPa. Effect on the resulting casting structure, alpha phase distribution and eutectic silicon was observed. By using semisolid squeeze casting process the mechanical properties and microstructures of the casts has changed. The final microstructure of the casts is very similar to the microstructure that can be reached by technology of thixocasting. The mechanical properties by using semisolid squeeze casting has been increased except the heat treated material.
    Źródło:
    Archives of Foundry Engineering; 2020, 20, 1; 117-121
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of Riser Shape on Feeding Effectiveness of Solidifying Casting
    Autorzy:
    Sowa, L.
    Skrzypczak, T.
    Kwiatoń, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/383146.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    castings defects
    numerical simulation
    liquid metal flow
    proces krzepnięcia
    wady odlewów
    symulacja numeryczna
    przepływ ciekłego metalu
    Opis:
    The mathematical model and numerical simulations of the solidification of a cylindrical shaped casting, which take into account the process of filling the mould cavity by liquid metal and feeding the casting through the riser during its solidification, are presented in the paper. Mutual dependence of thermal and flow phenomena were taken into account because have an essential influence on solidification process. The effect of the riser shape on the effectiveness of feeding of the solidifying casting was determined. In order to obtain the casting without shrinkage defects, an appropriate selection of riser shape was made, which is important for foundry practice. Numerical calculations of the solidification process of system consisting of the casting and the conical or cylindrical riser were carried out. The velocity fields have been obtained from the solution of momentum equations and continuity equation, while temperature fields from solving the equation of heat conductivity containing the convection term. Changes in thermo-physical parameters as a function of temperature were considered. The finite element method (FEM) was used to solve the problem.
    Źródło:
    Archives of Foundry Engineering; 2019, 4; 91-94
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Modelling of eutectic saturation influence on microstructure in thin wall ductile iron casting using cellular automata
    Autorzy:
    Burbelko, A. A.
    Gurgul, D.
    Kapturkiewicz, W.
    Górny, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/380375.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    proces krzepnięcia
    automat komórkowy
    modelowanie
    solidification process
    thin cellular automaton
    modeling
    Opis:
    The mathematical model of the globular eutectic solidification in 2D was designed. Proposed model is based on the Cellular Automaton Finite Differences (CA-FD) calculation method. Model has been used for studies of the primary austenite and of globular eutectic grains growth during the ductile iron solidification in the thin wall casting. Model takes into account, among other things, non-uniform temperature distribution in the casting wall cross-section, kinetics of the austenite and graphite grains nucleation, and non-equilibrium nature of the interphase boundary migration. Calculation of eutectic saturation influence (Sc = 0.9 - 1.1) on microstructure (austenite and graphite fraction, density of austenite and graphite grains) and temperature curves in 2 mm wall ductile iron casting has been done.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 4; 11-16
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of nozzle outlet angle on flow and temperature field in a slab continuous casting mould
    Wpływ kąta wypływu dyszy na pole prędkości i temperatury w krystalizatorze ciągłego odlewania wlewków płaskich
    Autorzy:
    Sowa, L.
    Powiązania:
    https://bibliotekanauki.pl/articles/382373.pdf
    Data publikacji:
    2011
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    continuous casting
    molten metal flow
    numerical simulation
    proces krzepnięcia
    odlewanie ciągłe
    metal ciekły
    symulacja numeryczna
    Opis:
    The mathematical and numerical simulation model of the growth of the solid metal phase within a continuous cast slab is presented in this paper. The problem was treated as a complex one. The velocity fields are obtained by solving the momentum equations and the continuity equation, whereas the thermal fields are calculated by solving the conduction equation with the convection term. One takes into consideration in the mathematical model the changes of thermophysical parameters depending on the temperature and the solid phase volume fractions in the mushy zone. The problem was solved by the finite element method. A numerical simulation of the cast slab solidification process was made for different cases of continuous casting mould pouring by molten metal. The effect of nozzle outlet angle on the velocity fields in liquid phase and the solid phase growth kinetics of the cast slab were investigated, because these magnitudes have essential an influence on high-quality of a continuous steel cast slab.
    W pracy przedstawiono model matematyczny i numeryczny narastania fazy stałej we wlewku ciągłego odlewania. Zadanie potraktowano kompleksowo. Pola prędkości otrzymano z rozwiązania równań pędu i równania ciągłości przepływu, natomiast pola temperatury z rozwiązania równania przewodnictwa z członem konwekcyjnym. Uwzględniono zmianę parametrów termofizycznych od temperatury i od udziału fazy stałej w dwufazowej strefie przejściowej. Problem rozwiązano metodą elementów skończonych. Analizie poddano krystalizator o przekroju prostokątnym. Symulacje numeryczne procesu krzepnięcia wlewka wykonano dla różnych wariantów doprowadzenia ciekłego metalu do krystalizatora (różne kąty wypływu strumienia ciekłego metalu z dyszy wylewu zanurzonego). Badano wpływ zalewania krystalizatora na pole prędkości w fazie ciekłej i kinetykę narastania fazy stałej wlewka ciągłego odlewania.
    Źródło:
    Archives of Foundry Engineering; 2011, 11, 2 spec.; 199-202
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Effect of Metal Pouring Conditions on the Formation of Defects in the Casting
    Autorzy:
    Sowa, L.
    Skrzypczak, T.
    Kwiatoń, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/946863.pdf
    Data publikacji:
    2020
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    castings defects
    solidification process
    numerical modelling
    molten metal flow
    wady odlewów
    proces krzepnięcia
    modelowanie numeryczne
    metal ciekły
    Opis:
    The mathematical model and numerical simulations of the solidification of a cylindrical casting, which take into account the process of the mould cavity filling by liquid metal and the feeding of the casting through the conical riser during its solidification, are proposed in the paper. The interdependence of thermal and flow phenomena were taken into account because they have an essential influence on solidification process. The effect of the pouring temperature and pouring velocity of the metal on the solidification kinetics of the casting was determined. In order to obtain the casting without shrinkage defects, an appropriate selection of these parameters was tried, which is important for foundry practice. The velocity fields have been obtained from the solution of Navier-Stokes equations and continuity equation, while temperature fields from solving the equation of heat conductivity containing the convection term. In the solidification modelling the changes in thermo-physical parameters as a function of temperature were considered. The finite element method (FEM) was used to solve the problem.
    Źródło:
    Archives of Foundry Engineering; 2020, 20, 2; 31-36
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The composition of reaction substrates for TiC carbides synthesis and its influence on the thickness of iron casting composite layer
    Autorzy:
    Olejnik, E.
    Janas, A.
    Kolbus, A.
    Sikora, G.
    Powiązania:
    https://bibliotekanauki.pl/articles/380875.pdf
    Data publikacji:
    2011
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    composite layer
    composite in situ
    SHS process
    solidification process
    superficial layer
    cast iron
    TiC carbides
    warstwa kompozytowa
    kompozyt in situ
    synteza wysokotemperaturowa
    proces krzepnięcia
    warstwa powierzchniowa
    żeliwo
    Opis:
    The effect of reaction substrates for the TiC carbide synthesis on the composite layer thickness produced in cast iron was examined. It was found that, at a constant weight of the charge amounting to 0.5 kg, changing the weight of the, placed in mould, stoichiometric mixture of titanium carbide (from 0.01 to 0.04 kg) changed the thickness of the composite layer from 1 to 15 mm. Carbides synthesis starts directly in mould induced by the temperature of molten alloy poured into this mould (1700 K). The TiC carbides formed in this reaction are later, i.e. during alloy solidification, acting as a base composite material. The size of TiC carbides obtained in the synthesis is from 1 to 10 μm. They occur in the layers as locally compact and coagulated forms. Microstructure, chemical composition and structure of the obtained materials were tested by scanning electron microscopy (SEM), X-ray microanalysis (EDS), and X-ray diffraction (XRD).
    Źródło:
    Archives of Foundry Engineering; 2011, 11, 2 spec.; 165-168
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of Structure on the Thermophisical Properties of Thin Walled Castings
    Autorzy:
    Górny, M.
    Lelito, J.
    Kawalec, M.
    Sikora, G.
    Powiązania:
    https://bibliotekanauki.pl/articles/382519.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    thin walled casting
    graphite morphology
    thermal diffusivity
    specific heat
    thermal conductivity
    proces krzepnięcia
    odlew cienkościenny
    morfologia grafitu
    dyfuzyjność termiczna
    ciepło właściwe
    przewodność cieplna
    Opis:
    This study addresses the effect of the cooling rate and of titanium additions on the thermophysical parameters of thin-walled compacted graphite iron (TWCGI) castings. Various molding materials were used (silica sand and insulating sand LDASC- Low-Density Alumina-Silicate Ceramic) to achieve different cooling rates. Different titanium additions were caused by various amount of Ferro Titanium. The research work was conducted for thin-walled iron castings with a 3-mm wall thickness. The tested material represents the occurrence of graphite in the shape of flakes (C and D types, according to the ISO Standard), nodules or compacted graphite with a percent of nodularity and different shape factor. Thermal conductivity has been determined by the laser flash technique in a temperature range of 22-600°C. The results show that the cooling rates together with the titanium content largely influence the graphite morphology and finally thermal conductivity of thin walled iron castings.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 2 spec.; 23-26
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of Mg Additive on the Structure and Electrical Conductivity of Pure Copper Castings
    Autorzy:
    Kranc, M.
    Sikora, G.
    Górny, M.
    Garbacz-Klempka, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/382946.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    primary grains
    pure copper
    copper casting
    Mg additive
    electrical conductivity
    proces krzepnięcia
    ziarna pierwotne
    miedź czysta
    odlewanie miedzi
    przewodnictwo elektryczne
    Opis:
    The aim of this paper was to attain defect free, pure copper castings with the highest possible electrical conductivity. In this connection, the effect of magnesium additives on the structure, the degree of undercooling (ΔTα = Tα-Tmin, where Tα – the equilibrium solidification temperature, Tmin – the minimum temperature at the beginning of solidification), electrical conductivity, and the oxygen concentration of pure copper castings have been studied. The two magnesium doses have been investigated; namely 0.1 wt.% and 0.2 wt.%. A thermal analysis was performed (using a type-S thermocouple) to determine the cooling curves. The degree of undercooling and recalescence were determined from the cooling and solidification curves, whereas the macrostructure characteristics were conducted based on a metallographic examination. It has been shown that the reaction of Mg causes solidification to transform from exogenous to endogenous. Finally, the results of electrical conductivity have been shown as well as the oxygen concentration for the used Mg additives.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 4; 85-90
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Effect of Mechanical Interactions Between the Casting and the Mold on the Conditions of Heat Dissipation: A Numerical Model
    Wpływ oddziaływań mechanicznych między odlewem a formą odlewniczą na warunki oddawania ciepła: model numeryczny
    Autorzy:
    Dyja, R.
    Gawrońska, E.
    Sczygiol, N.
    Powiązania:
    https://bibliotekanauki.pl/articles/354252.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    shrinkage gap
    solidification process
    heat dissipation
    thermo-elastic-plastic model
    thermal resistance
    szczelina skurczowa
    proces krzepnięcia
    rozpraszanie ciepła
    model termo-sprężysto-plastyczny
    opór cieplny
    Opis:
    We present a description of the effects of thermal interactions, which take into account formation of a shrinkage gap, that affect the level of stresses in a system casting – mold. Calculations were carried out in our own computer program which is an implementation of the finite element method used to solve the equations describing a thermo-elastic-plastic model of material and the heat conduction, including solidification. In the computing algorithm we use our own criteria for mechanical interaction between the casting and mold domains. Our model of mechanical interactions between the casting and the mold allows efficient modeling of stresses occurring in the casting and an impact of development of the shrinkage gap on cooling course.
    W artykule przedstawiamy opis oddziaływań cieplnych, uwzględniający tworzącą się szczelinę skurczową, które wpływają na poziom naprężeń w układzie odlew – forma odlewnicza. Obliczenia przeprowadzono we własnym programie komputerowym będącym implementacją metody elementów skończonych użytej do rozwiązania równań opisujących termosprężysto–plastyczny model materiału oraz przewodzenia ciepła z uwzględnieniem krzepnięcia. W algorytmie obliczeniowym wykorzystujemy własne kryteria wzajemnego oddziaływania mechanicznego obszarów odlewu i formy odlewniczej. Opracowany model oddziaływań mechanicznych między odlewem a formą odlewniczą pozwala na efektywne modelowanie naprężeń powstających w odlewie oraz wpływ rozwoju szczeliny skurczowej na przebieg stygnięcia.
    Źródło:
    Archives of Metallurgy and Materials; 2015, 60, 3A; 1901-1907
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-11 z 11

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