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Wyświetlanie 1-6 z 6
Tytuł:
Development of lapping tools for mirror-like surface processing of cemented carbide die
Autorzy:
Soe, Y. H.
Tanabe, I.
Iyama, T.
Nishiyama, S.
Powiązania:
https://bibliotekanauki.pl/articles/99601.pdf
Data publikacji:
2012
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
lapping
die
cemented carbide
mirror-like surface
finishing
Opis:
Recently, cemented carbide dies are used for many industrial products, due to their high stiffness and long life. Electric discharge machining is conventionally used and then, hand lapping is finally undergoes for mirror-like finishing of these products. In privious research, a simple lapping system for only plane surfaces of cemented carbide die was developed. In this study, several lapping tools for lapping of side, edge and corner were developed and evaluated by experiments. The system consists of a lapping tool, lapping vessel and conventional NC milling machine. The lapping vessel is placed on the table of the NC machine and the lapping tool is fitted with the spindle of the NC machine. Cemented carbide work piece is sunk and fitted in the lapping slurry and lapping processing is taken using the developed tools. Each lapping tool consists of a coil spring for supplying lapping pressure and the NC program was made possible to move the lapping head to contact and leave the work surface regularly for catching new grains and dressing. These lapping tools were finally evaluated by experiments. It is concluded from the results that the developed lapping tools were capable of lapping side, edge and corner of the cemented carbide work pieces for mirror-like surface finishing.
Źródło:
Journal of Machine Engineering; 2012, 12, 1; 66-75
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development of mirror-polishing process technology for difficult-to-polish materials
Autorzy:
Tanabe, Ikuo
Isobe, Hiromi
Powiązania:
https://bibliotekanauki.pl/articles/2200255.pdf
Data publikacji:
2023
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
polishing
mirror-like surface
medical material
high accuracy
Opis:
Mirror-polishing processes have recently been required to add high quality, high-precision precision and multi-functionality to industrial products. However, this requires skilled manual work, making it difficult to improve productivity. Automatic polishing of these products is also very difficult. Furthermore, mirror-polishing process of stainless steel, titanium and glass, which are often used in high-value-added medical products, is also difficult. Therefore, in this study, a technology for high-precision, automatic mirror polishing of three difficult-to-polish materials - stainless steel, titanium and glass - was developed and evaluated. First, the difficult-to-polish properties of different materials were considered, and then tools were developed to improve these properties and enable suitable mirror-polishing processes. Next, a polishing slurry was developed to improve the surface roughness (Rz = 0.1 μm or less). Finally, the optimum polishing conditions for the proposed mirror-polishing process were determined by design of experiment and then evaluated. It was concluded that; (1) In order to perform mirror-polishing processes of three types of workpieces, stainless steel (SUS304), titanium (pure titanium) and glass (quartz glass), new polishing tool and slurries corresponding to each material were developed and the optimum polishing processing conditions were clarified, (2) Using (1), mirror-polishing processes of each material with a surface roughness of Rz = 0.1 μm has been achieved.
Źródło:
Journal of Machine Engineering; 2023, 23, 1; 85--99
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development of polishing technology using heat for mirror-like surface of aluminum
Autorzy:
Takahashi, S.
Tanabe, I.
Fukuda, N.
Powiązania:
https://bibliotekanauki.pl/articles/99630.pdf
Data publikacji:
2014
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
polishing
aluminium
mirror-like surface
solar power
generation
Opis:
Recently, high efficient solar power generation is required because eco-awareness is increasing. High efficient generation becomes possible by focusing sunlight on electric generating element, i.e. CPV (Concentrator photovoltaic). Although the concentrator is used for focusing sunlight, it demands large spherical surface with high solar reflectance, fine accuracy and lightweight. Aluminum is considered as suitable material for concentrator. However, mirror-like processing on large spherical surface is very difficult. Therefore, new polishing technology for aluminum was developed and evaluated in this paper.Main objective is to obtain high solar reflectance by improving surface roughness. As a trial study, workpiece was not large spherical but small and flat. Firstly, the polishing tool which attached polishing cloth was developed.Optimum polishing cloth for tool was investigated by trial and error approach. When workpiece was heated before starting polishing, a number of oxides were adhered to polishing cloth and surface roughness was improved efficiently.Then optimum polishing condition was decided by using design of experiments method. Finally, solar reflectance on polished surface was measured and evaluated. It is concluded from these results that (1) the developed polishing technology was effective for processing the mirror-like surface on the surface of aluminum, (2) 82% solar reflectance was obtained with developed polishing technology by improving surface roughness of workpiece.
Źródło:
Journal of Machine Engineering; 2014, 14, 2; 57-68
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development of a high-speed mirror-like finish polishing technology for minute parts based on a linear motor
Autorzy:
Tanabe, Ikuo
De Sousa Gama, Valerio
Ise, Yoshifumi
Takahashi, Satoshi
Isobe, Hiromi
Powiązania:
https://bibliotekanauki.pl/articles/100121.pdf
Data publikacji:
2019
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
polishing
linear motor
mirror-like surface
high quality
Opis:
As high speed, high acceleration and stable drive on machine tools is constantly growing in demand, the use of linear motors in machine tools has increased. On the other hand, in order to achieve a high degree of quality, the need for mirror-like finish surfaces on industrial products has also considerably increased. This research explores the use of linear motors to develop a high-speed fine polishing process that achieves a mirror-like finish surface on small parts. The first stage of this process consisted in developing a polishing device, which was composed of a NC milling machine, a linear motor drive and a polishing head. Specifically, a polishing head attached to a linear motor drive was coupled with the spindle of a NC milling machine. A substitute for a small linear motor drive was obtained from a commercially available shaver, while the polishing head was made of propylene. The polishing head elaboration process, linear motor drive properties, lapping agent and the optimum polishing conditions were investigated in several experiments. The evaluation consisted in the high-speed polishing of minute areas on flat surfaces using the selected optimum conditions. It is concluded that, (1) the proposed system was able to achieve a mirror-like finish surface, (2) when compared to polishing with an ultrasonic motor, the machining time of the proposed system was reduced by half, (3) the proposed system was able to achieve a mirror-like finish on a 3 mm square sided area.
Źródło:
Journal of Machine Engineering; 2019, 19, 1; 71-85
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Lapping for mirror-like finish on cylindrical inner and end surfaces using the lathe with linear motor
Autorzy:
Moe, A. L.
Tanabe, I.
Iyama, T.
Nasu, F.
Powiązania:
https://bibliotekanauki.pl/articles/99806.pdf
Data publikacji:
2010
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
lapping
linear motor lathe
mirror-like surface
high quality
high productivity
Opis:
Lapping is an old traditional machining process that has been useful all along in the human history. Uniform surface finishing by manual hand lapping on cylindrical inner and end surfaces are very difficult. Additionally, the geometrical form accuracy and productivity are lower. In a previous study, the new lapping method for outer cylindrical surface using the lathe with linear motor has been reported. However, this method could not be applied directly for the cylindrical inner and end surfaces. Therefore, lapping for mirror-like finish on cylindrical inner and end surfaces using the lathe with linear motor is investigated. In this study, lapping tool was modified from previous study to be suited for the cylindrical inner and end surfaces. Then, lapping methods for inner and end surfaces were developed for uniform mirror-like finish. Surface roughness and geometrical form accuracy improvement were measured for both surfaces. The optimum conditions for high productivity and high quality mirror-like surfaces were investigated. It was concluded from the results that, the developed lapping system was able to process mirror-like surface on cylindrical inner and end surfaces. Moreover, the optimum conditions for the mirror-like surfaces were revealed experimentally.
Źródło:
Journal of Machine Engineering; 2010, 10, 1; 13-25
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
High speed lapping for mirror-like finish using the lathe with linear motor
Autorzy:
Moe, A. L.
Tanabe, I.
Iyama, T.
Nasu, F.
Powiązania:
https://bibliotekanauki.pl/articles/99731.pdf
Data publikacji:
2010
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
high speed lapping
linear motor lathe
mirror-like surface
high quality
high productivity
Opis:
Several machines with linear motor have been developed for high productivity. The characteristics of these machines are high speed, high acceleration and deceleration with stable behaviors of feed. Moreover, mirror-like surface is required to add high quality on the most products. In this study high speed lapping by using the lathe with linear motor was investigated for mirror-like surface. Lapping was performed after turning with the same lathe Lapping tool consists of a lapping head, a spring and holder on the tool post to assemble the linear motor lathe. The spring is used to supply lapping pressure. Lapping slurry consists of water, PEO ( Polyethylene Oxide) and diamond grain. This slurry was supplied between a work piece and lapping head. Then, high speed lapping was performed. During the process, the lapping head temporarily left from work surface in order to catch some new grains and removed some chips. The optimum combination of both the spindle speed and the feed speed was investigated for high quality and productivity experimentally. Surface roughness and form accuracy were measured. It was concluded from the results that (1) Mirror-like surface was obtained by the high speed lapping, and (2) Optimun conditions for efficient high speed lapping was revealed experimentally.
Źródło:
Journal of Machine Engineering; 2010, 10, 1; 26-38
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-6 z 6

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