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    Wyświetlanie 1-8 z 8
    Tytuł:
    The Formation of Gaseous Atmosphere in a Molten Cast Iron/MouldingSand Contact System
    Autorzy:
    Mocek, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/382409.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    moulding sand
    cast iron melt
    gas in metal
    mould atmosphere
    masa formierska
    żeliwo
    Opis:
    Drops of molten cast iron were placed on moulding sand substrates. The composition of the forming gaseous atmosphere was examined. It was found that as a result of the cast iron contact with water vapour released from the sand, a significant amount of hydrogen was evolved. In all the examined moulding sands, including sands without carbon, a large amount of CO was formed. The source of carbon monoxide was carbon present in cast iron. In the case of bentonite moulding sand with sea coal and sand bonded with furan resin, in the composition of the gases, the trace amounts of hydrocarbons, i.e. benzene, toluene, styrene and naphthalene (BTX), appeared. As the formed studies indicate much higher content of BTX at lower temperature it was concluded that the hydrocarbons are unstable in contact with molten iron.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1; 79-84
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Multiparameter Assessment of the Gas Forming Tendency of Foundry Sands with Alkyd Resins
    Autorzy:
    Mocek, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/383265.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    gases
    moulding sand
    casting defects
    cast iron
    pressure
    gazy
    masa formierska
    żywice alkidowe
    wady odlewnicze
    żeliwo
    Opis:
    Gas atmosphere at the sand mould/cast alloy interface determines the quality of the casting obtained. Therefore the aim of this study was to measure and evaluate the gas forming tendency of selected moulding sands with alkyd resins. During direct and indirect gas measurements, the kinetics of gas evolution was recorded as a function of the temperature of the sand mixture undergoing the process of thermal destruction. The content of hydrogen and oxygen was continuously monitored to establish the type of the atmosphere created by the evolved gases (oxidizing/reducing). The existing research methodology [1, 7, 8] has been extended to include pressure-assisted technique of indirect measurement of the gas evolution rate. For this part of the studies, a new concept of the measurement was designed and tested. This article presents the results of measurements and compares gas emissions from two sand mixtures containing alkyd resins known under the trade name SL and SL2002, in which the polymerization process is initiated with isocyanate. Studies of the gas forming tendency were carried out by three methods on three test stands to record the gas evolution kinetics and evaluate the risk of gas formation in a moulding or core sand. Proprietary methods for indirect evaluation of the gas forming tendency have demonstrated a number of beneficial aspects, mainly due to the ability to record the quantity and composition of the evolved gases in real time and under stable and reproducible measurement conditions. Direct measurement of gas evolution rate from the tested sands during cast iron pouring process enables a comparison of the results with the results obtained by indirect methods.
    Źródło:
    Archives of Foundry Engineering; 2019, 2; 41-48
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Destruction of Moulding Sands with Chemical Binders Caused by the Thermal Radiation of Liquid Metal
    Autorzy:
    Zych, J.
    Mocek, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/382547.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    sand mould
    thermal destruction
    thermal radiation
    heating of mould
    loss of strength
    masa formierska
    rozkład termiczny
    promieniowanie cieplne
    Opis:
    The obtained results of heating of sand moulds with binders by means of a thermal radiation of liquid metal are presented in this study. Standard samples for measuring Rg made of the tested moulding sands were suspended at the lower part of the cover which was covering the crucible with liquid metal (cast iron), placed in the induction furnace. The authors own methodology was applied in investigations. The progressing of the samples surface layers heating process was determined as the heating time function. Samples of a few kinds of moulding sands with chemical binders were tested. Samples without protective coatings as well as samples with such coatings were tested. The influence of the thermal radiation on bending resistance of samples after their cooling was estimated. The influence of several parameters such as: time of heating, distance from the metal surface, metal temperature, application of coatings, were tested. A very fast loss of strength of moulding sands with organic binders was found, especially in cases when the distance between metal and sample surfaces was small and equaled to 10÷15 mm. Then, already after app. 15 seconds of the radiation (at Tmet=1400°C), the resistance decreases by nearly 70%. Generally, moulding sands with organic binders are losing their strength very fast, while moulding sands with water glass at first increase their strength and later slightly lose. The deposition of protective coatings increases the strength of the mould surface layers, however does not allow to retain this strength after the metal thermal radiation.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 4; 95-100
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Kinetics of Gas Emission from Heated Moulding Sands Together with the On-line Assessment of H2 and O2 Fractions - New Investigation Method
    Autorzy:
    Mocek, J.
    Zych, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/379867.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    gas emission
    evolution rate
    hydrogen content
    oxygen content
    moulding sand
    resin
    burning
    moulding sand destruction
    emisja gazu
    tempo rozwoju
    zawartość wodoru
    zawartość tlenu
    masa formierska
    żywica
    spalanie
    Opis:
    The new investigation method of the kinetics of the gas emission from moulding sands used for moulds and cores is presented in this paper. The gas evolution rate is presented not only as a function of heating time but also as a function of instantaneous temperatures. In relation to the time and heating temperature the oxygen and hydrogen contents in evolving gases was also measured. This method was developed in the Laboratory of Foundry Moulds Technology, Faculty of Foundry Engineering, AGH. Gas amounts which are emitted from the moulding sand at the given temperature recalculated to the time unit (kinetics) are obtained in investigations. Results of investigations of moulding sand with furan resin are presented - as an example - in the paper.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 4; 79-84
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Gas Generation Properties of Materials Used in the Sand Mould Technology – Modified Research Method
    Autorzy:
    Zych, J.
    Mocek, J.
    Snopkiewicz, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/380142.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    moulding mass
    materials used
    research methodology
    generation kinetics
    masa formierska
    materiały
    metodologia badań
    kinetyka
    Opis:
    The paper presents a new methodology for research on gas generation property of materials used for sand forms and cores, models made of foamed polystyrene, protective layers, etc. In the form of an example, full analysis has been presented of gas generation property of a selected furan resin bonded sand, stating the course and kinetics of gas generation, their intensity in the time function, and in the heating temperature function. The description is of quantitative nature. The existence of peaks in gas generation intensity was observed at several temperature values. The results are well-correlated with the inclination to form surface defects of casts made in furnace resin bonded sands. This is the first study on gas generation kinetics in the mass heating temperature function.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 3 spec.; 105-109
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Gases Emission From Surface Layers of Sand Moulds and Cores Stored Under the Humid Air Conditions
    Autorzy:
    Kaźnica, N.
    Zych, J.
    Mocek, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/381317.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    surface layer
    sand mould
    emission of gases
    high air humidity
    moulding sand
    chemical binder
    warstwa wierzchnia
    forma piaskowa
    emisja gazów
    wysoka wilgotność powietrza
    masa formierska
    spoiwo chemiczne
    Opis:
    A large number of defects of castings made in sand moulds is caused by gases. There are several sources of gases: gases emitted from moulds, cores or protective coatings during pouring and casting solidification; water in moulding sands; moisture adsorbed from surroundings due to atmospheric conditions changes. In investigations of gas volumetric emissions of moulding sands amounts of gases emitted from moulding sand were determined - up to now - in dependence of the applied binders, sand grains, protective coatings or alloys used for moulds pouring. The results of investigating gas volumetric emissions of thin-walled sand cores poured with liquid metal are presented in the hereby paper. They correspond to the surface layer in the mould work part, which is decisive for the surface quality of the obtained castings. In addition, cores were stored under conditions of a high air humidity, where due to large differences in humidity, the moisture - from surroundings - was adsorbed into the surface layer of the sand mould. Due to that, it was possible to asses the influence of the adsorbed moisture on the gas volumetric emission from moulds and cores surface layers by means of the new method of investigating the gas emission kinetics from thin moulding sand layers heated by liquid metal. The results of investigations of kinetics of the gas emission from moulding sands with furan and alkyd resins as well as with hydrated sodium silicate (water glass) are presented. Kinetics of gases emissions from these kinds of moulding sands poured with Al-Si alloy were compared.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 4; 79-84
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Thermal Conductivity of Moulding Sand with Chemical Binders, Attempts of its Increasing
    Przewodność cieplna mas formierskich ze spoiwami chemicznymi, próby jej zwiększenia
    Autorzy:
    Zych, J.
    Mocek, J.
    Snopkiewicz, T.
    Jamrozowicz, Ł.
    Powiązania:
    https://bibliotekanauki.pl/articles/351198.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    thermal conductivity
    moulding sands
    investigation methods
    binders
    przewodność cieplna
    masa formierska
    metody badań
    spoiwa
    Opis:
    The investigation results of the thermal conductivity of the selected group of moulding sands with chemical binders, mainly organic, are presented in the hereby paper. Studies encompassed also moulding sands into which additions improving the thermal conductivity were introduced. Two testing methods were applied, i.e. investigations at a steady and unsteady temperature zone. For investigations at a steady temperature zone the new original experimental stand was designed and built, adapted also for testing moulding sands with binders undergoing destruction at relatively low temperatures.
    W pracy przedstawiono wyniki badań zdolności do przewodzenia ciepła wybranej grupy mas ze spoiwami, głównie organicznymi. Badaniami objęto również masy, do których wprowadzono dodatki dla zwiększenia przewodności cieplnej. Zastosowano dwie metody badań przewodności cieplnej, tj. badania w ustalonym polu temperatury i badania w nieustalonym polu. Dla badań w stacjonarnym polu zbudowano nowe, oryginalne stanowisko pomiarowe, dostosowane do badań mas ze spoiwami ulegającymi destrukcji w stosunkowo niskiej temperaturze (spoiwa organiczne). Wyniki badań przedstawiono graficznie w układzie: λ = f(T) - współczynnik przewodzenia w funkcji temperatury. Wykazano istnienie minimum funkcji w temperaturze niższej niż w przypadku mas klasycznych. Wprowadzanie do masy dodatku grafitu zwiększa jej przewodność. Wprowadzenie grafitu nie wpływa istotnie na proces wiązania mas furanowych. Masy ze szkłem wodnym charakteryzują się lepszą przewodnością, szczególnie w wyższych (T>400°C) temperaturach.
    Źródło:
    Archives of Metallurgy and Materials; 2015, 60, 1; 351-357
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Selection of protective coatings of moulds for castings of high-manganese cast steel in dependence of the applied moulding sand kind
    Dobór powłoki ochronnej na formy dla odlewów ze staliwa wysokomanganowego w zależności od rodzaju stosowanej masy
    Autorzy:
    Holtzer, M.
    Bobrowski, A.
    Drożyński, D.
    Mocek, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/353882.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    high-manganese cast steel
    protective coatings
    moulding sand
    resins
    staliwo wysokomanganowe
    powłoki ochronne
    żywica formierska
    masa formierska
    Opis:
    High-manganese cast steels are characterised by a high abrasion resistance under friction conditions with a simultaneous influence of pressure and impacts. This cast steel is especially suitable for castings of excavator’s scoops, track links, streetcars crossovers, parts of crushers and mills for braking up of hard materials [1-4]. In order to obtain high quality castings of high-manganese cast steels in moulds on the high-silica sand matrices it is necessary to apply protective coatings, which prevent a direct contact between metal and matrix (SiO2). Manganese after being poured into a mould can undergo a partial oxidation forming MnO, which reacts with silica. As a result low-melting manganese silicates are formed, which in a form of a tight layer adhere to the casting surface, significantly increasing a labour input related to cleaning. Three kinds of protective coatings were tested: zirconium, corundum and magnesite. As a base moulding sands on high-silica sand matrices with three kinds of resol resins were applied. The quality of the obtained casting surface was assessed in dependence of the protective coating and resin kind and also in dependence of the metallostatic pressure value.
    Staliwo wysokomanganowe odznacza się dużą odpornością na ścieranie w warunkach tarcia z jednoczesnym działaniem nacisku i uderzeń. Staliwo to nadaje się szczególnie na odlewy czerpaków koparek, ogniwa gąsienic traktorów, krzyżownic tramwajowych, części kruszarek i młynów do rozdrabniania twardych materiałów [1-4]. Aby uzyskać wysokiej jakości odlewy ze staliwa wysokomanganowego w masach na osnowie piasku kwarcowego konieczne jest stosowanie powłok ochronnych, które zapobiegają bezpośredniemu kontaktowi metalu z osnową, a konkretnie z SiO2. Mangan, po zalaniu metalu do formy może ulegać częściowemu utlenieniu tworząc m.in. MnO, który reaguje z krzemionką. W wyniku tworzaąsię niskotopliwe krzemiany manganu, które szczelną warstwą przylegają do powierzchni odlewu, znacznie zwiększając nakład pracy na oczyszczanie. Przebadano trzy rodzaje powłok ochronnych: cyrkonowa, korundowa i magnezytowa. Jako podłoże stosowano masy na osnowie piasku kwarcowego z trzema rodzajami żywicy rezolowej. Oceniano jakość uzyskiwanej powierzchni odlewu w zalezności od rodzaju powłoki ochronnej, rodzaju zywicy oraz wielkości ciśnienia metalostatycznego.
    Źródło:
    Archives of Metallurgy and Materials; 2013, 58, 3; 853-857
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-8 z 8

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