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    Wyświetlanie 1-6 z 6
    Tytuł:
    Effects of Process Related Variations on Defect Formation in Investment Cast Components
    Autorzy:
    Raza, M.
    Silva, P.
    Irwin, M.
    Fagerström, B.
    Jarfors, A. E. W.
    Powiązania:
    https://bibliotekanauki.pl/articles/380022.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    thin-walled castings
    casting defects
    process variations
    foundry practice
    investment casting
    odlewy cienkościenne
    wady odlewu
    zmiany procesu
    Opis:
    Castability of thin-walled castings is sensitive to variation in casting parameters. The variation in casting parameters can lead to undesired casting conditions which result in defect formation. Variation in rejection rate due to casting defect from one batch to other is common problem in foundries and the cause of this variation usually remain unknown due to complexity of the process. In this work, variation in casting parameters resulting from human involvement in the process is investigated. Casting practices of different groups of casting operators were evaluated and resulting variations in casting parameters were discussed. The effect of these variations was evaluated by comparing the rejection statistics for each group. In order to minimize process variation, optimized casting practices were implemented by developing specific process instructions for the operators. The significance of variation in casting parameters in terms of their impact on foundry rejections was evaluated by comparing the number of rejected components before and after implementation of optimized casting practices. It was concluded that variation in casting parameters due to variation in casting practices of different groups has significant impact on casting quality. Variation in mould temperature, melt temperature and pouring rate due to variation in handling time and practice resulted in varying quality of component from one batch to other. By implementing the optimized casting instruction, both quality and process reliability were improved significantly.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 1; 103-108
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Experimental study of the filling of thin-walled investment castings in 17-4PH stainless steel
    Badania doświadczalne wypełniania form ceramicznych cienkościennych odlewów ze stali nierdzewnej 17-4PH
    Autorzy:
    Razavi, M.
    Svenningsson, R.
    Irwin, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/263892.pdf
    Data publikacji:
    2015
    Wydawca:
    Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
    Tematy:
    investment casting
    fluidity
    thin sections
    porosity
    17-4PH
    odlewanie precyzyjne w formach ceramicznych
    lejność
    odlewy cienkościenne
    porowatość
    Opis:
    Global requirements of lower fuel consumption and fewer emissions are increasing the demand for decreasing the weight of cast components. Reducing the wall thickness of cast components is one way of achieving this. The aim of this work was to investigate castability of 17-4PH stainless steel in thin-walled test geometries (≤2 mm). The casting trials were performed to investigate fluidity as a function of casting temperature, mold preheat temperature, and filling systems in thin-walled sections. It was observed that fluidity in a top-gated configuration is strongly affected by casting temperatures; however, the effect of mold preheat temperature on fluidity was not significant. On the other hand, castings made in bottom-gated configuration were more stable, and fluidity was not significantly affected by variation in casting temperature and mold preheat temperature. Fewer porosity and flow-related defects were observed in the bottom-gated system as compared to the top-gated one.
    Światowe wymagania niższego zużycia paliw i mniejszej emisji gazów powodują wzrost zapotrzebowowania na wyroby odlewane o mniejszej wadze. Zmniejszenie grubości ścianki odlewów jest jedną z metod spełnienia tego założenia. Celem niniejszej pracy jest badanie lejności stali nierdzewnej 17-4PH w próbach o cienkościennej geometrii (≤2 mm). Badania odlewania zostały przeprowadzone w celu przeanalizowania lejności w funkcji temperatury zalewania, temperatury nagrzania formy oraz cienkościennych przekrojów elementów układu wlewowego. Zaobserwowano, że w przypadku górnego układu wlewowego temperartura zalewania ma duży wpływ na lejność, jednakże wpływ temperatury nagrzania formy na lejność był nieznaczny. Z kolei odlewy otrzymane w konfiguracji z dolnym układem zalewania były bardziej stabilne, a różne temperatury zalewania oraz temperatury nagrzania formy nieznacznie wpłynęły na lejność. Zaobserwowano mniejszą porowatość oraz mniejszą ilość wad przy zastosowaniu dolnego układu wlewowego w porównaniu z górnym układem wlewowym.
    Źródło:
    Metallurgy and Foundry Engineering; 2015, 41, 2; 85-98
    1230-2325
    2300-8377
    Pojawia się w:
    Metallurgy and Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Investment Castings of Magnesium Alloys: A Road Map and Challenges
    Autorzy:
    Vyas, Akash V.
    Sutaria, M. P.
    Powiązania:
    https://bibliotekanauki.pl/articles/11236771.pdf
    Data publikacji:
    2022
    Wydawca:
    Polska Akademia Nauk. Czasopisma i Monografie PAN
    Tematy:
    magnesium alloys
    investment casting
    reactions melting
    liquid casting methods
    automotive parts
    aviation parts
    stopy magnezu
    odlewy inwestycyjne
    topnienie
    odlewanie płynne
    części samochodowe
    części lotnicze
    Opis:
    In the manufacturing sector, the processing of magnesium alloys through the liquid casting route is one of the promising methods to manufacture automotive and aircraft components, for their excellent mechanical properties at the lower weight. Investment casting process has the great cabaility to produce near net shape complex castings for automotive and aircraft applications. The distinct and attractive engineering properties of magnesium alloys have shown to be promising in terms of its potential to replace materials such as cast iron, steel, and aluminum In this regard, the efforts to develop processing technology for these alloys for their wide range of applications in industries have been reported by the scientific and engineering community. For successful production of magnesium alloy castings, it requires specialized foundry techniques because of the particular chemical and physical properties of magnesium; especially the reactive and oxidative nature of these alloys. The industry is young enough, to tap the potential.
    Źródło:
    Archives of Foundry Engineering; 2022, 22, 4; 19--23
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Analysis of Foundry Engineering of Copper Alloys Based on the Research of a Metallurgist Settlement in Szczepidło
    Autorzy:
    Garbacz-Klempka, A.
    Makarowicz, P.
    Tokarski, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/382112.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    non-destructive testing
    archaeometallurgy
    bronze age workshop
    investment casting
    copper alloys
    X-ray fluorescence spectroscopy
    badania nieniszczące
    archeometria
    epoka brązu
    odlewy
    stopy miedzi
    spektroskopia rentgenowska
    Opis:
    The article presents chosen aspects of foundry engineering of the settlement dwellers, including the archaeometric characteristics and metal science analysis of the artefacts, as well as an attempted reconstruction of the production organization. Discovered in Szczepidło (Greater Poland), the foundry workshop is unique in Central European Bronze Age. This workshop foundry operated roughly XIV-XII Century BC. Its production is evidenced by the presence of markers of the whole production cycle: semi-finished and finished products, production waste, fragments of crucibles and casting ladles with traces of usage, and tools. On this basis the alloys and foundry technologies used have been described. The analysis of foundry technology of copper alloys in the settlement area was carried out by observing the surface and structure of the products, semi-finished artefacts and fragments of crucibles by applying optical microscopy (OM), confocal microscopy (CLSM) and X-ray radiography (RT). The investigations of compositions were made by means of the energy dispersive X-ray fluorescence spectroscopy (ED-XRF) and scanning electron microscopy (SEM) coupled with an energy dispersive X-ray analysis system (EDS).
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 1; 45-50
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Investigation on Reactions at Corners of Cast Part during Investment Casting of Reactive AZ91 Magnesium Alloy
    Autorzy:
    Vyas, Akash V.
    Sutaria, Mayur .
    Powiązania:
    https://bibliotekanauki.pl/articles/1837869.pdf
    Data publikacji:
    2020
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    magnesium
    investment casting
    corner
    reactions
    Mg AZ91
    high quality casting
    auto parts
    stop magnezu AZ91
    odlewanie precyzyjne
    wytrzymałość
    wykorzystanie w lotnictwie
    odlewy wysokiej jakości
    części samochodowe
    Opis:
    The magnesium alloy investment castings have greater potential for automobile and air-craft applications due to the higher strength to weight ratio of magnesium alloys and capability of the investment casting process to produce near net shape complex castings. The interfacial-mould metal reactions during investment casting of magnesium alloy inhibit successful production of quality castings. This paper presents the investigation done on the reactions at corners of AZ91 magnesium alloy cast part produced through investment casting. The stepped shape geometry of casting was selected to study the reactions at convex and concave corners of the cast part. The reacted surfaces were characterised using the SEM-EDX and XRD. The formation of oxides was observed on cast surface from characterisation. The temperature profile recorded at corners were helpful to understand the heat dissipation during the solidification of metal at corners. It was observed that the reactions occurred at the concave corner were more as compared to the convex corner of the cast part.
    Źródło:
    Archives of Foundry Engineering; 2020, 20, 4; 139-144
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of the Precipitation Hardening on the Structure of AlSi7Mg0.3Cu0.5 Alloy with Addition of Zr and Combination of Zr and Ti
    Autorzy:
    Kuriš, M.
    Bolibruchova, D.
    Matejka, M.
    Kantorikova, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/2079782.pdf
    Data publikacji:
    2021
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    AlSi7Mg0.3Cu0.5
    investment casting
    precipitation
    hardening
    mechanical properties
    AlZr
    AlSi7Mg0,3Cu0,5
    odlewy
    opad atmosferyczny
    hartowanie
    właściwości mechaniczne
    Opis:
    The article focused primarily on comparing the achieved mechanical results for AlSi7Mg0.3Cu0.5Zr and AlSi7Mg0.3Cu0.5Zr0.15Ti experimental alloys. Experimental variants with the addition of Zr ≥ 0.05 wt. % demonstrated the ability of Zr to precipitate in the form of Al3Zr or AlSiZr intermetallic phases. Zr precipitated in the form of long smooth needles with split ends. When evaluating the thermal analyses, the repeated peak was observed already with the initial addition of Zr in the range of approximately 630°C. It was interesting to observe the increased interaction with other intermetallic phases. EDX analysis confirmed that the individual phases are based on Cu, Mg but also Fe. Similar phenomena were observed in experimental alloys with a constant addition of Zr and a gradual increase in Ti by 0.1 wt. %. A significant change occurred in the amount of precipitated Zr phases. A more significant increase in mechanical properties after heat treatment of AlSi7Mg0.3Cu0.5Zr experimental alloys was observed mainly above the Zr content ≥ 0.15 wt. % Zr. The improvement of yield and tensile strength over the AlSi7Mg0.3Cu0.5 reference alloy after heat treatment was minimal, not exceeding 1 %. A more significant improvement after heat treatment occurred in modulus of elongation with an increase by 6 %, and in hardness with an increase by 7 %. The most significant drop occurred in ductility where a decrease by 31 % was observed compared to the reference alloy. AlSi7Mg0.3Cu0.5Zr0.15Ti experimental alloys, characterized by varying Ti content, achieved a more significant improvement. The improvement in tensile strength over the AlSi7Mg0.3Cu0.5 reference alloy after heat treatment was minimal, not exceeding 1 %. A more significant improvement after heat treatment occurred in modulus of elongation with an increase by 12 %, in hardness with an increase by 12 % and the most significant improvement occurred in yield strength with a value of 18 %. The most significant decrease also occurred in ductility where, compared to the reference alloy, the ductility drop was by up to 67 %.
    Źródło:
    Archives of Foundry Engineering; 2021, 21, 1; 95-100
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-6 z 6

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