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Wyszukujesz frazę "High pressure" wg kryterium: Temat


Wyświetlanie 1-8 z 8
Tytuł:
Analysis of Interaction between Position of Gate and Selected Properties of Low-Weight Casts on the Silumin Basis
Autorzy:
Majernik, J.
Gaspar, S.
Powiązania:
https://bibliotekanauki.pl/articles/381315.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
high pressure die casting
product development
mechanical properties
odlewanie wysokociśnieniowe
rozwój produktów
właściwości mechaniczne
Opis:
Final quality of casts produced in a die casting process represents a correlation of setting of technological parameters of die casting cycle, properties of alloy, construction of a die and structure of gating and of bleeding systems. Suitable structure of a gating system with an appertaining bleeding system of the die can significantly influence mechanical and structural properties of a cast. The submitted paper focuses on influence of position of outfall of an gate into the cast on its selected quality properties. Layout of the test casts in the die was designed to provide filling of a shaping cavity by the melt with diverse character of flowing. Setting of input technological parameters during experiment remained on a constant level. The only variable was the position of the gate. Homogeneity represented by porosity f and ultimate strength Rm were selected to be the assessed representative quality properties of the cast. The tests of the influence upon monitored parameters were realized in two stages. The test gating system was primarily subjected to numerical tests with the utilization of a simulation program NovaFlow&Solid. Consequently, the results were verified by the experimental tests carried out with the physical casts produced during operation. It was proved that diverse placement of the gate in relation to the cast influences the mode of the melt flowing through the shaping cavity which is reflected in the porosity of the casts. The experimental test proved correlation of porosity f of the cast with its ultimate strength Rm. At the end of the paper, the interaction dependencies between the gate position, the mode of filling the die cavity, porosity f and ultimate strength Rm.
Źródło:
Archives of Foundry Engineering; 2019, 3; 106-110
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of increased temperature on dimensional and shape accuracy of castings produced from the EN AC-AlSi11 alloy by pressure die casting process
Autorzy:
Jarco, A.
Powiązania:
https://bibliotekanauki.pl/articles/353899.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
high pressure die casting
Al-Si alloy
blistering
dimensional accuracy
shape accuracy
elevated temperature behavior
Opis:
The present work discusses results of increased temperature on shape-dimensional changes of a 110 type hose coupling, produced from EN AC-AlSi11 alloy with the use of pressure die casting technology. The castings were soaked for 3.5 h at temperatures 460°C, 475°C and 490°C. The verification of shape-dimensional accuracy of the elements after soaking treatment, in relation to raw casting, was carried out by comparing the 3D models received from 3D scanning. Soaking temperature of about 460°C-475°C results in no significant changes in the shapes and dimensions of the castings, or surface defects in the form of blisters, which can be seen at a temperature of 490°C.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 1; 325-328
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ chromu na proces krystalizacji, mikrostrukturę i właściwości siluminu podeutektycznego
Effect of chromium on the crystallization process, microstructure and properties of hypoeutectic Al-Si alloy
Autorzy:
Szymczak, T.
Gumienny, G.
Wilk-Kolodziejczyk, D.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/391684.pdf
Data publikacji:
2018
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
silumin
chrom
mikrostruktura
właściwości mechaniczne
odlewanie ciśnieniowe
chromium
microstructure
mechanical properties
high pressure die casting
Opis:
W pracy przedstawiono wyniki badań siluminu podeutektycznego z dodatkiem chromu przeznaczonego do odlewania pod ciśnieniem. W charakterze stopu wyjściowego zastosowano silumin o składzie chemicznym zbliżonym do siluminu gatunku EN AC-46000. W celu wprowadzenia chromu do siluminu wyjściowego zastosowano zaprawę AlCr15. Ilość siluminu wyjściowego oraz zaprawy AlCr15 dobrano w proporcjach pozwalających na uzyskanie w stopie zawartości Cr około 0,1; 0,2; 0,3; 0,4 i 0,5% wag. W ramach realizacji pracy zbadano zarówno silumin wyjściowy, jak również siluminy z dodatkiem chromu. Przedstawiono wyniki analizy termicznej i derywacyjnej ATD (ang. Differential Thermal Analysis – DTA), przeprowadzonej w celu zbadania procesu krystalizacji siluminów. Pokazano mikrostrukturę siluminów odlewanych do próbnika ATD oraz ciśnieniowo. Określono podstawowe właściwości mechaniczne siluminów odlewanych pod ciśnieniem. Przedstawione wyniki analizy ATD wykazały wpływ dodatku chromu na przebieg procesu krystalizacji badanego siluminu. Na krzywych ATD siluminu wyjściowego występują trzy efekty cieplne wywołane odpowiednio krystalizacją roztworu stałego α(Al), oraz dwóch eutektyk α + Al15(Fe,Mn)3Si2 + + β i α + Al2Cu + AlSiCuFeMnMgNi + β. Wprowadzenie chromu w ilości około 0,2% wag. spowodowało wystąpienie na krzywej derywacyjnej dodatkowego efektu cieplnego pochodzącego od krystalizacji fazy międzymetalicznej zawierającej chrom. Krystalizacja tej fazy zachodzi przed wydzielaniem się z cieczy dendrytów fazy α(Al). Analiza mikrostruktury siluminów odlewanych do próbnika ATD wykazała pojawienie się wydzieleń „nowej” fazy w siluminach zawierających 0,2% wag. lub więcej Cr. Wraz z pojawieniem się na krzywych ATD dodatkowego efektu cieplnego oraz „nowej” fazy w mikrostrukturze siluminu zauważono brak fazy Al15(Fe,Mn)3Si2. W siluminach odlewanych ciśnieniowo dodatek chromu również spowodował powstanie „nowej” fazy międzymetalicznej. Faza ta pojawia się przy zawartości około 0,3% wag. lub większej Cr. Ma ona morfologię zbliżoną do ścianowej. Wraz z podwyższaniem ilości chromu rozmiary tej fazy znacząco się zwiększają. Badania podstawowych właściwości mechanicznych siluminów odlewanych pod ciśnieniem wykazały, że dodatek Cr daje możliwość znaczącego podwyższenia głównie wytrzymałości na rozciąganie Rm i wydłużenia względnego A. Pierwiastek ten w mniejszym stopniu wpłynął na podwyższenie twardości HB. Wartości umownej granicy plastyczności Rp0,2 siluminu wyjściowego i siluminów z podwyższoną zawartością chromu nie zmieniają się istotnie. Najwyższe właściwości mechaniczne uzyskano dla siluminów zawierających około 0,2 i 0,3% wag. Cr.
The paper presents the results of studies of hypoeutectic silumin with a chromium addition used for pressure casting. A silumin with the composition similar to that of EN AC-46000 was used as the initial one. In order to introduce chromium into the initial silumin, an AlCr15 master alloy was applied. The amounts of the initial silumin and the AlCr15 master alloy were selected in the proportions making it possible to obtain about 0.1; 0.2; 0.3; 0.4 and 0.5 wt. % of Cr in the alloy. Both the initial silumin and the silumins with the chromium addition were examined. The results of the thermal and derivational analysis performed to investigate the silumins' crystallization process have been presented. The microstructure of the silumins cast into an DTA tester and under pressure has been demonstrated. The basic mechanical properties of the pressure cast silumins have been presented. The results of the DTA analysis showed an effect of the chromium addition on the course of the crystallization process of the examined silumin. Three thermal effects are present on the silumin's DTA curves, caused by the crystallization of the solid solution α(Al), and of two eutectics α + Al15(Fe,Mn)3Si2 + β and α + Al2Cu + AlSiCuFeMnMgNi + + β. The introduction of chromium in the amount of about 0.2 wt. % caused the presence of an additional thermal effect on the derivation curve, originating from the crystallization of the intermetallic phase containing chromium. The crystallization of this phase occurs before the precipitation of the dendrites of phase α(Al) from the liquid. The microstructure analysis of the silumins cast into the DTA tester showed the presence of precipitations of a “new” phase in the silumins containing 0.2% wt. Cr or more. With the occurrence of an additional thermal effect on the DTA curves as well as the “new” phase in the silumin's microstructure, the lack of phase Al15(Fe,Mn)3Si2 was observed. In the pressure cast silumins, the chromium addition also caused the formation of a “new” intermetallic phase, which occurs with the Cr content of about 0.3 wt. % or more. Its morphology is similar to a faceted one. With an increase of the chromium content, the size of this phase significantly increases as well. The investigations of the basic mechanical properties of the pressure cast silumins showed that the Cr addition makes it possible to significantly increase mainly the tensile strength Rm and the unit elongation A. To a lesser extent, this element caused an increase of the hardness HB. The values of the proof stress Rp0.2 of the initial silumin and the silumins with an increased chromium content do not change significantly. The highest mechanical properties were obtained for the silumins containing about 0.2 and 0.3 wt. % Cr.
Źródło:
Prace Instytutu Odlewnictwa; 2018, 58, 1; 55-72
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Runner Geometry on the Gas Entrapment in Volume of Pressure Die Cast
Autorzy:
Majernik, J.
Podařil, M.
Powiązania:
https://bibliotekanauki.pl/articles/382678.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
HPDC
high pressure die casting
runner dimensions
air entrapment
product development
melt flow
odlew wysokociśnieniowy
rynna
uwięzione powietrze
przepływ stopu
Opis:
The high pressure die casting technology allows the production of complex casts with good mechanical properties, with high production repeatability within narrow tolerance limits. However, the casts are somewhat porous, which may reduce their mechanical properties. There are several recommendations for reducing the porosity of casts, which are aimed at setting the technological parameters of the casting cycle. One of the primary and important ways to reduce the porosity and air entrapment in the melt is a suitable gating system design. Submitted contribution is devoted to assessing the influence of the runner branching geometry on the air entrapment within the cast volume during the filling phase of the casting cycle. Four variants of the gating system for a particular cast are compared with different design of main runner branching. The initial design is based on a real gating system where the secondary runner is connected to the main runner at an angle of 90 °. The modified designs are provided with a continuous transition of the main runner into the secondary ones, with the change in the branching runner radius r1 = 15 mm, r2 = 25 mm and r3 = 35 mm. The air entrapment in the melt is assessed within the cast volume behind the cores, which have been evaluated as a critical points with respect to further mechanical treatment. When designing the structural modification of geometry it was assumed that by branch changing using the radius value r3 = 35 mm, the melt flows fluently, and thus the value of the entrapped air in the volume of the cast will be the lowest. This assumption was disproved. The lowest values of entrapped air in the melt were found in the casts with runner transition designed with radius r1 = 15 mm. The conclusion of the contribution explains the causes of this phenomenon and from a designing point of view it presents proposal for measures to reduce the entrapment of the air in casts.
Źródło:
Archives of Foundry Engineering; 2019, 4; 33-38
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ czynników produkcyjnych na jakość wysokociśnieniowych odlewów wykonanych ze stopów z grupy Al-Si - analiza z wykorzystaniem diagramu Ishikawy
Influence of production factors on the quality of the high pressure die castings made of Al-Si ALLoYS - analysis with the Ishikawa diagram
Autorzy:
Poloczek, Ł.
Kiełbus, A.
Powiązania:
https://bibliotekanauki.pl/articles/340124.pdf
Data publikacji:
2018
Wydawca:
Polskie Towarzystwo Zarządzania Produkcją
Tematy:
high quality casting
high pressure die casting
Al-Si alloys casting defects
Ishikawa diagram
odlewy wysokiej jakości
odlewanie pod wysokim ciśnieniem
wady odlewów
diagram Ishikawy
Opis:
Production of products required by the customer quality is one of the most important issues related to the management company. So far, quality control of the product was carried out at the end of the production process. It is increasingly giving way to projects aimed at bringing about a situation in which the number of defective products will be significantly reduced. In this situation, it becomes necessary to take action to identify the causes of major importance for the final result of the production process. For this purpose they are increasingly used quality management tool. The article presents the use of Ishikawa cause-effect diagram to identify the causes of casting defects in high pressure die casting Al-Si alloys.
Źródło:
Zarządzanie Przedsiębiorstwem; 2018, 21, 4; 2-8
1643-4773
Pojawia się w:
Zarządzanie Przedsiębiorstwem
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Overflow Connecting Channel Cross-Section Design on Selected Parameters of High Pressure Die Casting
Autorzy:
Majernik, J.
Podařil, M.
Gojdan, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837718.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
HPDC
odlewanie wysokociśnieniowe
system przelewowy
system bramkowania
przepływ stopu
die casting
high pressure die casting
overflow system
gating system
melt flowing
Opis:
High pressure die casting technology (HPDC) is a method enabling the production of shape-complex casts with good mechanical properties, with high repeatability of production within narrow tolerance limits. However, the casts show, to some extent, basic porosity, which may reduce their mechanical and qualitative properties. One of the main areas to focus on in order to reduce the porosity of casts is the correct design and structure of the gating and overflow system. Submitted article is devoted to the assessment of the connecting channel cross-section design for connecting the overflows to the cast on selected parameters of the casting process. Five different cross-section designs of connecting channels are considered, enabling the removal of gases and vapors from the volume during the molding. The connecting channels are designed with a constant width g = 10mm and variable height h1 =1.50 mm, h2 = 1.25 mm, h3 = 1.00 mm, h4 = 0.75 mm and h5 = 0.6 mm. The primary monitored parameter is the gas entrapment in selected points of the cast. The following is an evaluation of the pressure conditions change in the mold cavity at the end of the filling mode and local overheating of the mold material just below the surface of the mold face. With regard to the monitored parameters, based on the performed analyzes, the most suitable design solution of the connecting channel is assessed and recommendations for the design and structure of the overflows and their connection to the cast are derived.
Źródło:
Archives of Foundry Engineering; 2021, 21, 2; 75-80
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Impact Strength of AE-type Alloys High Pressure Die Castings
Autorzy:
Braszczyńska-Malik, K.
Malik, M. A.
Powiązania:
https://bibliotekanauki.pl/articles/947603.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
AE-type alloy
aluminum
rare earth elements
high pressure die casting
impact strength
magnesium alloy
stop typu AE
stop magnezu
aluminium
pierwiastki ziem rzadkich
odlewanie ciśnieniowe
udarność
Opis:
The results of the Charpy impact test of AE-type magnesium alloys produced by the high pressure die casting method are presented. Three alloys with different weight fractions of rare earth elements (RE; e.g. 1, 3 and 5 wt%) and the same mass fraction of aluminium (5 wt%) were prepared. The casts were fabricated using a typical cold chamber high pressure die casting machine with a 3.8 MN locking force. Microstructural analyses were performed by means of a scanning electron microscope (SEM). The impact strength (IS) was determined using a Charpy V hammer with an impact energy equal to 150 J. The microstructure of the experimental alloys consisted of an [alpha]-Mg solid solution and Al11RE3, Al10Ce2Mn7 and Al2RE intermetallic compounds. The obtained results show the significant influence of the rare earth elements to aluminium ratio on the impact strength of the investigated materials. Lower the RE/Al ratio in the chemical composition of the alloy results in a higher impact strength of the material.
Źródło:
Archives of Foundry Engineering; 2020, 20, 3; 5-8
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental Investigations on the Ejector Forces in the Die Casting Process
Autorzy:
Krischke, S.
Müller, S.
Schuchardt, T.
Kouki, Y.
Dilger, K.
Powiązania:
https://bibliotekanauki.pl/articles/382411.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
information technology
foundry industry
high pressure die casting
ejector force
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
technologia informatyczna
przemysł odlewniczy
odlewanie wysokociśnieniowe
Opis:
A measuring system was developed for the measurement of ejector forces in the die casting process. When selecting the sensor technology, particular care was taken to ensure that measurements can be taken with a high sampling rate so that the fast-running ejection process can be recorded. For this reason, the system uses piezoelectric force sensors which measure the forces directly at the individual ejector pins. In this way, depending on the number of sensors, it is possible to determine both the individual ejector forces and the total ejector force. The system is expandable and adaptable with regard to the number and position of the sensors and can also be applied to real HPDC components. Automatic triggering of the measurements is also possible. In addition to the measuring system, a device and a method for in-situ calibration of the sensors have also been developed. To test the measuring system, casting experiments were carried out with a real aluminium HPDC aluminium component. The experiments showed that it is possible to measure the ejector forces with sufficient sampling rate and also to observe the process steps of filling, intensification and die opening by means of ejector forces. Experimental setup serves as a basis for future investigations regarding the influencing parameters on the ejection process.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 116-119
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-8 z 8

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