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Wyświetlanie 1-5 z 5
Tytuł:
Texture of surface of coatings obtained using the "Casto-Dyn 8000",torch, after burnishing treatment
Autorzy:
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/245991.pdf
Data publikacji:
2011
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
flame spraying
burnishing
Ni-Al coating
Ni-Al-Al2O3 coating
torque pump
Opis:
The flame sprayed coatings are characterized by porosity, oxide inclusions presence and large real area of surface. In order to obtain adequate surface roughness coatings must be applied finishing. For this purpose, the turning and grinding are used. In the paper a burnishing to finishing flame sprayed coatings was proposed. Burnishing is not used during the processing of thermally sprayed coatings, as is commonly believed that this technology causes damage to coatings. The process of flame sprayed is a technology affordable and easy to implement. It does not require great skill of the operator. This method is not associated with expensive workstation equipment. It may therefore be used with success for the regeneration of machine parts by the crew of vessel engine room. Coatings of Ni-5% Al and Ni-5%Al-15%Al2O3 obtained by powder flame spraying were studied. Torch of "Casto-Dyn 8000" was used. After turning the average value of surface coatings roughness coefficient Ra =2.59 mi m (for Ni- 5%Al) mi m and Ra = 3.1mi m (for composite coating) was obtained. SRMD burnishing tool produced by "Yamato" company was used. Roller burnishing was performer on turning lathe. It was found that the increase in burnishing force and the reduction of burnishing speed and feed rate of less roughness of coatings are obtained. For Ni-5%Al coatings the lowest surface roughness, Ra = 0.3mi m was obtained after burnishing with the following parameters: the force - 1100 N, burnishing speed - 28m/min, feed - 0.08 mm/rev. During burnishing of Ni-5% Al-15% Al2O3 coatings applied force 700 N, Ra = 1.31 mi m was obtained. Greater burnishing force caused coatings damage. Burnishing compared to turning has positive influence on the curve shape of the material ratio. It was found that the parameters Rk and Rpk were reduced.
Źródło:
Journal of KONES; 2011, 18, 3; 413-420
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Obróbka wykańczająca natryskiwanych płomieniowo powłok Ni-Al, ocena zużycia borazonowych płytek skrawających
Finishing of flame sprayed Ni-Al coatings and an estimate of CBN insert wear
Autorzy:
Starosta, R.
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/189040.pdf
Data publikacji:
2011
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
natryskiwanie płomieniowe
powłoki Ni-Al
CBN
flame spraying
Ni-Al coatings
CBN insert
Opis:
Obróbkę wykańczającą natryskiwanych płomieniowo powłok Ni-5%Al prowadzono poprzez bardzo dokładne toczenie wzdłużne za pomocą noży tokarskich wyposażonych w borazonowe płytki skrawające. W pracy wyznaczono szerokość pasma zużycia powierzchni przyłożenia i natarcia ostrza noża tokarskiego dla kwadratowej i trygonalnej płytki skrawającej przy zachowaniu stałej spiralnej długości skrawania.
Highly accurate finishing of flame spraying Ni-5%Al coatings was carried out using sliding turning by tool with CBN cutting inserts. Flank (VB) and attack (KB) wear indexes of square and trigonal cutting inserts while maintaining a constant spiral cutting length (SCL) were determined.
Źródło:
Tribologia; 2011, 4; 245-252
0208-7774
Pojawia się w:
Tribologia
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The study of linear correlation between surface roughness parameters and adhesion of flame sprayed coatings
Autorzy:
Mikuliszyn, J.
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/246506.pdf
Data publikacji:
2016
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
flame spraying
adhesion
roughness parameters
Ni-5%Al coating
correlation
Opis:
Adhesion is one of the reasons for limiting the use of thermally sprayed coatings. Many factors influence the adhesion of thermally sprayed coatings, for example: quality of the workmanship of surface preparation, method of thermal spraying, processing parameters, and the temperature of the preliminary preheat substrate, properties of the substrate and coating materials. Another one is the surface roughness. Attempts are made to use surface roughness parameters (e.g. Ra, Rz, Rq, Rku, Rsk) for prediction of adhesion of thermally sprayed coatings. However, most often these attempts end in failure. This article discusses the task of assessing the linear correlation between the twelve parameters of roughness or material ratio of various surface profiles and strength bond of coatings. For analysis, the following parameters were selected: Rz, Ra, Rq, Rsk, Rt, RSm, Rp, Rv, Rku, Rmr (50%), Rk, Rpk, Rvk. The steel substrates (S185) were machined by abrasive machining. The surface roughness of the steel substrate ranged Rz = 1.89-5.34 mm. Nickel-based coatings were applied by flame spraying by the Casto Dyn DS 8000 torch. Adhesion of coatings was measured by pull – off method. The flame sprayed coatings were characterized by adhesion to the steel substrate in the range of from 5.53 MPa to 8.28 MPa. The highest value of the correlation coefficient (Pearson – R)between parameters Rp, Rpk, and adhesion of thermally sprayed coatings were found. The coefficient R was equalto the 0.83, and the coefficient of determination R2 = 0.7. The lowest value of the correlation coefficient was found for the Rku roughness parameter amounting to 0.37. In the measurements carried out, it can be concluded that the prediction of adhesion of the coatings according to the roughness of the substrate, should be carried out by use the parameters characterizing the peaks height of roughness profile.
Źródło:
Journal of KONES; 2016, 23, 1; 223-229
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of finishing on the corrosion properties of flame sprayed Ni-5%Al and Ni-5%Al-Al2O3 coatings
Autorzy:
Charchalis, A.
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/247338.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
flame spraying
composite coating
Ni-Al
burnishing
corrosion
potentiodynamic test
EIS test
Opis:
The Ni-5%Al alloy and Ni-5% Al-Al2O3 composite coatings were obtained by a flame spraying method, “Casto- Dyn DS 8000” torch was used. The coatings onto a substrate made of austenitic stainless steel (X5CrNi18-10) were sprayed. The coatings were subjected to turning, burnishing and grinding. The evaluation of corrosion properties were based on the measurements of direct current (potentiodynamic method) and the alternating current (EIS method). Corrosion tests were performed in a 3.5% sodium chloride solution. On the basis of studies, the effect of finishing type on the corrosion properties of flame sprayed coatings has been demonstrated. The lowest corrosion current density was found for Ni-5%Al coatings after burnishing, icorr value equal to 0.76 μA/cm2, and the charge transfer resistance was 31063 Ω/cm2. The lowest resistance to corrosion of grinded Ni-5%Al-Al2O3 composite coatings was observed. These coatings were characterized by the following parameters of corrosion process: icorr = 14.01 μA/cm2, Rct = 3260 Ω/cm2. Burnishing caused increased corrosion resistance of both coatings. Due to reduced roughness and waviness are obtained reduction of the area of the actual burnished coatings compared to turned coatings. Thus, it is resulting in reduced values of corrosion current density. After finishing treatment, the thermally sprayed Ni-5%Al-15%Al2O3 coatings characterized by lower corrosion resistance compared to the alloy coating. The presence of the reinforcing phase in the coating promotes the increase of the porosity. Burnishing does not cause a significant change in porosity of the coating. The flame sprayed coatings on nickel-based have a tendency to localized corrosion in seawater environment.
Źródło:
Journal of KONES; 2014, 21, 4; 29-36
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Improving the quality of technological surfaces of machines of composite coatings
Autorzy:
Dyl, T. C.
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/243120.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
composite coatings
flame spraying
surface finishing
technological quality
Opis:
Nickel matrix coatings were sprayed by the Casto-Dyn 8000 torch on a steel substrate, and then subjected to straight turning. Determining of the optimum geometry of indexing is now synonymous with the selection of the optimum shape and dimensions of the insert and of an appropriate holder. According to cutting board, it was selected square, triangular, trigon inserts, made of carbide and of cubic boron nitride (borazon). Machining of nickel-based coatings was carried out for the cutting speed vc = 214 m/min in the case of treatment with borazon inserts, vc = 107 m/min in case of plates treated with tungsten carbide cutting, using the feed f =0.06 mm/rev and the depth of cut ap = 0.3 mm. Metal cutting the surface of steel samples coated with a composite coating containing 15% Al2O3 based on nickel, conducted for the cutting speed vc = 157 m/min when machining with borazon inserts and for vc = 83 m/min inserts with tungsten carbide for feed f = 0.06 mm/rev and depth of cut ap = 0.3 mm. Highly precise finishing of flame spraying composite and alloy coatings was carried out using turning by tool with borazon inserts. Flank (VB) and attack (KB) of turning tool wear while maintaining a constant length of spiral cutting (LSC) were determined. The effect of the shape and grade of inserts upon the geometric structure of the composite coatings and is considered in the paper. The article can determine the shape and grade of inserts is necessary to obtain sufficient quality of the shaft of centrifugal pumps with a composite coating.
Źródło:
Journal of KONES; 2014, 21, 1; 75-82
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-5 z 5

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