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    Wyświetlanie 1-4 z 4
    Tytuł:
    Texture of surface of coatings obtained using the "Casto-Dyn 8000",torch, after burnishing treatment
    Autorzy:
    Starosta, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/245991.pdf
    Data publikacji:
    2011
    Wydawca:
    Instytut Techniczny Wojsk Lotniczych
    Tematy:
    flame spraying
    burnishing
    Ni-Al coating
    Ni-Al-Al2O3 coating
    torque pump
    Opis:
    The flame sprayed coatings are characterized by porosity, oxide inclusions presence and large real area of surface. In order to obtain adequate surface roughness coatings must be applied finishing. For this purpose, the turning and grinding are used. In the paper a burnishing to finishing flame sprayed coatings was proposed. Burnishing is not used during the processing of thermally sprayed coatings, as is commonly believed that this technology causes damage to coatings. The process of flame sprayed is a technology affordable and easy to implement. It does not require great skill of the operator. This method is not associated with expensive workstation equipment. It may therefore be used with success for the regeneration of machine parts by the crew of vessel engine room. Coatings of Ni-5% Al and Ni-5%Al-15%Al2O3 obtained by powder flame spraying were studied. Torch of "Casto-Dyn 8000" was used. After turning the average value of surface coatings roughness coefficient Ra =2.59 mi m (for Ni- 5%Al) mi m and Ra = 3.1mi m (for composite coating) was obtained. SRMD burnishing tool produced by "Yamato" company was used. Roller burnishing was performer on turning lathe. It was found that the increase in burnishing force and the reduction of burnishing speed and feed rate of less roughness of coatings are obtained. For Ni-5%Al coatings the lowest surface roughness, Ra = 0.3mi m was obtained after burnishing with the following parameters: the force - 1100 N, burnishing speed - 28m/min, feed - 0.08 mm/rev. During burnishing of Ni-5% Al-15% Al2O3 coatings applied force 700 N, Ra = 1.31 mi m was obtained. Greater burnishing force caused coatings damage. Burnishing compared to turning has positive influence on the curve shape of the material ratio. It was found that the parameters Rk and Rpk were reduced.
    Źródło:
    Journal of KONES; 2011, 18, 3; 413-420
    1231-4005
    2354-0133
    Pojawia się w:
    Journal of KONES
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The study of linear correlation between surface roughness parameters and adhesion of flame sprayed coatings
    Autorzy:
    Mikuliszyn, J.
    Starosta, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/246506.pdf
    Data publikacji:
    2016
    Wydawca:
    Instytut Techniczny Wojsk Lotniczych
    Tematy:
    flame spraying
    adhesion
    roughness parameters
    Ni-5%Al coating
    correlation
    Opis:
    Adhesion is one of the reasons for limiting the use of thermally sprayed coatings. Many factors influence the adhesion of thermally sprayed coatings, for example: quality of the workmanship of surface preparation, method of thermal spraying, processing parameters, and the temperature of the preliminary preheat substrate, properties of the substrate and coating materials. Another one is the surface roughness. Attempts are made to use surface roughness parameters (e.g. Ra, Rz, Rq, Rku, Rsk) for prediction of adhesion of thermally sprayed coatings. However, most often these attempts end in failure. This article discusses the task of assessing the linear correlation between the twelve parameters of roughness or material ratio of various surface profiles and strength bond of coatings. For analysis, the following parameters were selected: Rz, Ra, Rq, Rsk, Rt, RSm, Rp, Rv, Rku, Rmr (50%), Rk, Rpk, Rvk. The steel substrates (S185) were machined by abrasive machining. The surface roughness of the steel substrate ranged Rz = 1.89-5.34 mm. Nickel-based coatings were applied by flame spraying by the Casto Dyn DS 8000 torch. Adhesion of coatings was measured by pull – off method. The flame sprayed coatings were characterized by adhesion to the steel substrate in the range of from 5.53 MPa to 8.28 MPa. The highest value of the correlation coefficient (Pearson – R)between parameters Rp, Rpk, and adhesion of thermally sprayed coatings were found. The coefficient R was equalto the 0.83, and the coefficient of determination R2 = 0.7. The lowest value of the correlation coefficient was found for the Rku roughness parameter amounting to 0.37. In the measurements carried out, it can be concluded that the prediction of adhesion of the coatings according to the roughness of the substrate, should be carried out by use the parameters characterizing the peaks height of roughness profile.
    Źródło:
    Journal of KONES; 2016, 23, 1; 223-229
    1231-4005
    2354-0133
    Pojawia się w:
    Journal of KONES
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Comparison of tribological properties and structure of coatings produced in powder flame spraying process on grey cast iron
    Porównanie własności tribologicznych i struktury powłok natryskiwanych płomieniowo proszkowo na podłoże z żeliwa szarego
    Autorzy:
    Czupryński, Artur
    Adamiak, Marcin
    Bayraktar, Emin
    Wyględacz, Bernard
    Powiązania:
    https://bibliotekanauki.pl/articles/115087.pdf
    Data publikacji:
    2020
    Wydawca:
    Stowarzyszenie Inżynierów i Techników Mechaników Polskich
    Tematy:
    rozpylanie płomieniowe
    stop samotopnikujący
    powłoka Ni-B-Si
    żeliwo szare
    właściwości tribologiczne
    flame spraying
    self-fluxing alloy
    Ni-B-Si coating
    grey cast iron
    tribological properties
    Opis:
    In this article results of tribological and structural properties comparison of flame sprayed, by SupJet-S-Eutalloy® multipurpose system, two self-fluxing alloys of Ni-B-Si type in the form of powder for spraying with remelting are presented. Layers were produced on EN-GJL-250 grade grey cast iron with flake graphite in an austenitic matrix. Abrasive wear resistance examination acc. to ASTM G65-00 and erosive wear resistance examination acc. to ASTM G76-2 were performed. Obtained results were compared with abrasion-resistant steel Hardox® 400. Macro- and microscopic examination were carried enabling layer quality evaluation and structure of examined layer and base material determination. X-ray microanalysis was performed to obtain qualitative and quantitative data about microareas chemical composition. The Eutalloy® BronzoChrom 10185 powder flame sprayed layer with higher Boron and Silicon content was characterized by 13% lower wear intensity under mineral abrasive conditions and about 30% higher erosion wear resistance than Eutalloy® NiTec 10224 powder flame sprayed layer.
    W artykule przedstawiono wyniki badań dotyczące porównania właściwości tribologicznych i strukturalnych powłok, natryskiwanych płomieniowo za pomocą wielofunkcyjnego systemu SupJet-S-Eutalloy® dwoma różniącymi się składem chemicznym samotopnikującymi stopami typu Ni-B-Si w postaci proszku metalicznego przeznaczonego do natrysku z jednoczesnym przetopieniem. Powłoki wykonano na podłożu z żeliwa szarego gatunku EN-GJL-250 z grafitem płatkowym w osnowie austenitycznej. Przeprowadzono badania odporności na zużycie ścierne wg normy ASTM G65-00 oraz odporności na zużycie erozyjne zgodnie z normą ASTM G 76-2. Uzyskane wyniki porównano z parametrami zużycia abrazyjnego stali trudnościeralnej Hardox® 400. Wykonano obserwacje metalograficzne makro i mikroskopowe pozwalające na określenie jakości powłok oraz struktur badanych warstw i materiału podłoża. W celu określenia jakościowego i ilościowego składu chemicznego mikroobszarów powłok przeprowadzono badania metodą mikroanalizy rentgenowskiej. Stwierdzono, że powłoka natryskiwana płomieniowo proszkiem Eutalloy® BronzoChrom 10185 zawierającym większe stężenie boru i krzemu wykazywała o ok. 13% mniejszą intensywność zużycia pod wpływem oddziaływania ścierniwa mineralnego oraz o ok. 30% większą odporność na zużycie erozyjne niż powłoka natryskiwana płomieniowo proszkiem Eutalloy® NiTec 10224.
    Źródło:
    Welding Technology Review; 2020, 92, 3; 7-21
    0033-2364
    2449-7959
    Pojawia się w:
    Welding Technology Review
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of finishing on the corrosion properties of flame sprayed Ni-5%Al and Ni-5%Al-Al2O3 coatings
    Autorzy:
    Charchalis, A.
    Starosta, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/247338.pdf
    Data publikacji:
    2014
    Wydawca:
    Instytut Techniczny Wojsk Lotniczych
    Tematy:
    flame spraying
    composite coating
    Ni-Al
    burnishing
    corrosion
    potentiodynamic test
    EIS test
    Opis:
    The Ni-5%Al alloy and Ni-5% Al-Al2O3 composite coatings were obtained by a flame spraying method, “Casto- Dyn DS 8000” torch was used. The coatings onto a substrate made of austenitic stainless steel (X5CrNi18-10) were sprayed. The coatings were subjected to turning, burnishing and grinding. The evaluation of corrosion properties were based on the measurements of direct current (potentiodynamic method) and the alternating current (EIS method). Corrosion tests were performed in a 3.5% sodium chloride solution. On the basis of studies, the effect of finishing type on the corrosion properties of flame sprayed coatings has been demonstrated. The lowest corrosion current density was found for Ni-5%Al coatings after burnishing, icorr value equal to 0.76 μA/cm2, and the charge transfer resistance was 31063 Ω/cm2. The lowest resistance to corrosion of grinded Ni-5%Al-Al2O3 composite coatings was observed. These coatings were characterized by the following parameters of corrosion process: icorr = 14.01 μA/cm2, Rct = 3260 Ω/cm2. Burnishing caused increased corrosion resistance of both coatings. Due to reduced roughness and waviness are obtained reduction of the area of the actual burnished coatings compared to turned coatings. Thus, it is resulting in reduced values of corrosion current density. After finishing treatment, the thermally sprayed Ni-5%Al-15%Al2O3 coatings characterized by lower corrosion resistance compared to the alloy coating. The presence of the reinforcing phase in the coating promotes the increase of the porosity. Burnishing does not cause a significant change in porosity of the coating. The flame sprayed coatings on nickel-based have a tendency to localized corrosion in seawater environment.
    Źródło:
    Journal of KONES; 2014, 21, 4; 29-36
    1231-4005
    2354-0133
    Pojawia się w:
    Journal of KONES
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-4 z 4

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