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Wyświetlanie 1-4 z 4
Tytuł:
Shrinkage Porosity Criterion and Its Application to A 5.5 Ton Steel Ingot
Autorzy:
Zhang, C.
Bao, Y.
Wang, M.
Zhang, L.
Powiązania:
https://bibliotekanauki.pl/articles/382021.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
quality management
shrinkage porosity
ingot solidification
application of information technology
numerical simulation
przemysł odlewniczy
zarządzanie jakością
porowatość
krzepnięcie
zastosowanie technologii informatycznych
symulacja numeryczna
Opis:
In order to predict the distribution of shrinkage porosity in steel ingot efficiently and accurately, a criterion R√L and a method to obtain its threshold value were proposed. The criterion R√L was derived based on the solidification characteristics of steel ingot and pressure gradient in the mushy zone, in which the physical properties, the thermal parameters, the structure of the mushy zone and the secondary dendrite arm spacing were all taken into consideration. The threshold value of the criterion R√L was obtained with combination of numerical simulation of ingot solidification and total solidification shrinkage rate. Prediction of the shrinkage porosity in a 5.5 ton ingot of 2Cr13 steel with criterion R√L>0.21 m・℃1/2・s-3/2 agreed well with the results of experimental sectioning. Based on this criterion, optimization of the ingot was carried out by decreasing the height-to-diameter ratio and increasing the taper, which successfully eliminated the centreline porosity and further proved the applicability of this criterion.
Źródło:
Archives of Foundry Engineering; 2016, 16, 2; 27-32
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New Use of Instruments for More Accurate Wax Pattern Blade Segment Production
Autorzy:
Herman, A.
Kubelková, I.
Vrátný, O.
Powiązania:
https://bibliotekanauki.pl/articles/381106.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
application of information technology
innovative foundry technologies
innovative materials
Investment casting
gas turbines
infrared thermography
simulation
przemysł odlewniczy
zastosowanie technologii informatycznej
innowacyjne technologie odlewnicze
innowacyjne materiały
turbiny gazowe
symulacja
Opis:
Precision casting is currently motivated by high demand especially for castings for the aerospace, automotive and gas turbine industries. High demands on precision of this parts pressure foundries to search for the new tools which can help them to improve the production. One of these tools is the numerical simulation of injection process, whereas such software especially for investment casting wax injection, process does not exist yet and for this case must be the existing software, for alloys or plastic, modified. This paper focuses on the use of numerical simulations to predict the behavior of injected models of gas turbine blades segments. The properties of wax mixtures, which were imported into the Cadmould simulation software as a material model, were found. The results of the simulations were verified using the results of 3D scanning measurements of wax models. As a supporting technology for verifying the results was used the Infrared Thermography.
Źródło:
Archives of Foundry Engineering; 2019, 2; 101-106
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Improving Quality and Occupational Safety on Automated Casting Lines
Autorzy:
Kukla, S.
Powiązania:
https://bibliotekanauki.pl/articles/380123.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
quality management
automation in foundry
application of information technology
modelling of production systems
simulation of production systems
work ergonomics
przemysł odlewniczy
zarządzanie jakością
automatyzacja w odlewni
zastosowanie technologii informatycznych
modelowanie systemów produkcyjnych
symulacja systemów produkcyjnych
ergonomia pracy
Opis:
The paper presents a practical example of improving quality and occupational safety on automated casting lines. Working conditions on the line of box moulding with horizontal mould split were analysed due to low degree of automation at the stage of cores or filters installation as well as spheroidizing mortar dosing. A simulation analysis was carried out, which was related to the grounds of introducing an automatic mortar dispenser to the mould. To carry out the research, a simulation model of a line in universal Arena software for modelling and simulation of manufacturing systems by Rockwell Software Inc. was created. A simulation experiment was carried out on a model in order to determine basic parameters of the working system. Organization and working conditions in other sections of the line were also analysed, paying particular attention to quality, ergonomics and occupational safety. Ergonomics analysis was carried out on manual cores installation workplace and filters installation workplace, and changes to these workplaces were suggested in order to eliminate actions being unnecessary and onerous for employees.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 69-72
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modelling and Optimization of Organization of Workplaces in a Foundry
Autorzy:
Kukla, S.
Powiązania:
https://bibliotekanauki.pl/articles/380728.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology
foundry industry
automation in foundries
robotics in foundries
equipment effectiveness
modelling of production systems
simulation of production systems
work ergonomics
zastosowanie technologii informatycznych
przemysł odlewniczy
automatyzacja odlewni
robotyka w odlewniach
skuteczność urządzeń
modelowanie systemów produkcyjnych
symulacja systemów produkcyjnych
ergonomia pracy
Opis:
The paper presents a practical example of improvement of foundry production systems in terms of post-finishing of nodular iron castings produced in the conditions of bulk production for automotive industry. The attention was paid to high labour-intensive efforts, which are difficult to be subjected to mechanization and automation. The times of actions related to grinding processing of castings in three grinding positions connected with a belt conveyor were estimated with the use of a time study method. A bottleneck as well as limiting factors were specified in a system. A number of improvements were proposed, aimed at improving work organization on the castings post-finishing line. An analysis of work ergonomics at the workplace was made in order to eliminate unnecessary and onerous for the employee actions. A model of production system using the Arena software, on which a simulation experiment was conducted, was drawn up in order to visualize the analysed phenomena. The effects of the project were shown on graphs comparing times, costs, work ergonomics and overall efficiency of production equipment indicator.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 55-58
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-4 z 4

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