- Tytuł:
- Optimisation of variation coolant system techniques in machining aluminium alloy Al319
- Autorzy:
-
Zainal Ariffin, S.
Efendee, A. M.
Redhwan, A. A. M.
Alias, M.
Arifuddin, A.
Kamrol Amri, M.
Mohd Ali, M.
Khalil, K.
Aminullah, A. R. M.
Hasnain, A. R.
Baba, N. B. - Powiązania:
- https://bibliotekanauki.pl/articles/2201047.pdf
- Data publikacji:
- 2022
- Wydawca:
- Stowarzyszenie Komputerowej Nauki o Materiałach i Inżynierii Powierzchni w Gliwicach
- Tematy:
-
aluminium alloy 319
coated cemented carbide Al2O3
surface roughness
response surface method
stop aluminium
węglik spiekany powlekany
chropowatość powierzchni
metoda powierzchni odpowiedzi - Opis:
- Purpose Cutting parameters are often chosen for machining by machine operators in the industry. The experience and efficiency of the machine operator in producing a quality product are frequently used to decide parameter selection—low productivity results from improper parameter selection, inefficient machining, and technological issues. Today's key issues in the machining industry are focusing on increasing machining performance on surface roughness while minimising coolant usage. The study's objective is to enhance the performance of the nozzle lubrication system during the turning operation of an aluminium alloy 319 workpieces (Al319) to generate good surface roughness by applying turning parameters such as cutting speed, feed rate, and the depth of cut. Design/methodology/approach Response Surface Method (RSM) was used to create the experimental method for this investigation, carried out using a CNC lathe machine with two axial movements and a wet cooling nozzle with a size of 1.0 mm. Synthetic soluble lubricants, Al2O3-coated cemented carbide inserts, and Aluminium alloy 319 were utilised as cutting tools and workpiece materials. Findings To study the influence of cutting parameters on surface roughness, the Analysis of Variance (ANOVA) approach was utilised while the response surface method was performed to achieve an optimum machining performance (RSM). When comparing dry and wet cooling systems, the size of 1.0 mm nozzle shows appropriate surface roughness. According to the ANOVA analysis, the key factor impacting the surface roughness as machining performance in lubrication technique experiments was the utilisation of 1.0 mm nozzle size. Research limitations/implications The findings of combination machining parameters at a cutting speed of 270 m/min and a cutting depth of 0.60 mm at a feed rate of 0.08 mm/min offered the best results, achieving a surface roughness, Ra of 0.94 µm. Practical implications The use of coolant size nozzle 1.0 mm technology combined with the use of correct machining parameters can improve machining cuts. Originality/value The novel size of 1.0 mm nozzle in this current research is also valuable for reducing and increasing productivity in the machining business, as well as reducing dependency on machining operators' experience and abilities.
- Źródło:
-
Journal of Achievements in Materials and Manufacturing Engineering; 2022, 113, 2; 72--77
1734-8412 - Pojawia się w:
- Journal of Achievements in Materials and Manufacturing Engineering
- Dostawca treści:
- Biblioteka Nauki
Artykuł