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    Wyświetlanie 1-5 z 5
    Tytuł:
    A new ceramic composite based on spherical aluminium oxide for auxiliary panels in high-temperature firing processes
    Autorzy:
    Spyrka, M.
    Atraszkiewicz, R.
    Klimek, L.
    Powiązania:
    https://bibliotekanauki.pl/articles/1818499.pdf
    Data publikacji:
    2020
    Wydawca:
    Stowarzyszenie Komputerowej Nauki o Materiałach i Inżynierii Powierzchni w Gliwicach
    Tematy:
    ceramics
    mechanical properties
    holospheres
    Al2O3
    ceramika
    właściwości mechaniczne
    holosfery
    Opis:
    Purpose: The subject of the research and investigation is a new ceramic foundry composite based on a spherical form of aluminium oxide. It is intended to limit the occurrence of technological problems related to the appropriate selection of auxiliary refractory materials, such as cracking, high heat capacity and variable coefficient of thermal expansion. Design/methodology/approach: A composite ceramic material with the spherical form of aluminium oxide included allows to reduce mass and stabilize characteristics of dimensional changes as a function of temperature in auxiliary panels in high-temperature firing processes with typical manufacturing process of the ceramics, which is gravity casting, drying and high-temperature firing. Findings: The study showed that the quantitative share of the spherical form of Al2O3 in the volume of ceramic material has a major impact on its properties. An increased share of spheres translates into greater material porosity and lower matrix density but also, by reducing the cross-section, into decreased strength properties. In the case of the developed ceramic material, there is no visible trend of a decrease in the coefficient of thermal expansion with increasing temperature, which is the case with traditional ceramic materials. Research limitations/implications: The strength of presented composite isn’t good and constitutes a further direction of research and development of the material. Practical implications: Although decreased strength properties, the composite with no visible trend of a decrease in the coefficient of thermal expansion with increasing temperature could be used as panels in high-temperature firing processes. Originality/value: New ceramic foundry composite based on a spherical form of aluminium oxide for auxiliary panels in high temperature processes.
    Źródło:
    Archives of Materials Science and Engineering; 2020, 101, 1; 5--14
    1897-2764
    Pojawia się w:
    Archives of Materials Science and Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Stability analysis of hybrid Al2O3-TiO2 nano-cutting fluids
    Autorzy:
    Arifuddin, A.
    Redhwan, A.A.M.
    Syafiq, A.M.
    Zainal Ariffin, S.
    Aminullah, A.R.M.
    Azmi, W.H.
    Powiązania:
    https://bibliotekanauki.pl/articles/24200583.pdf
    Data publikacji:
    2022
    Wydawca:
    Stowarzyszenie Komputerowej Nauki o Materiałach i Inżynierii Powierzchni w Gliwicach
    Tematy:
    Al2O3-TiO2
    nano cutting fluid
    stability analysis
    nano płyn do cięcia
    analiza stabilności
    Opis:
    Purpose: This paper is to study the stability of the current combination of hybrid nano-cutting fluids due to the recent progress in the analysis of nano-cutting fluids, such as the assessment methods for the stability of nano-cutting fluids, have revealed that instability is a common problem associated with nano cutting fluids. Design/methodology/approach: Five samples of 0.001 vol% that are suitable to be tested at UV-Vis machine, Al2O3–TiO2 hybrid nano-cutting fluid was prepared using a one-step process with the help of a magnetic stirrer to stir for 30 minutes with different sonication time to determine the best or optimum sonication time for this hybrid nano-cutting fluid. Stability of nano-cutting fluids was analyses using UV–Vis spectrophotometer (0.001%, 0.0001%, 0.00001%), visual sedimentation (1%, 2%, 3%, 4%), TEM photograph capturing techniques (2%) and zeta potential analysis (0.001%, 0.00001%), that used different volume concentration that is suitable for each type of stability analysis. Findings: The stability analysis reveals that the best sonication time is 90 minutes, and the UV-vis spectrophotometer shows the stability of all samples is above 80% during a month compared to the initial value. Further, visual sedimentation shows good stability with minimum sedimentation and colour separation only. The zeta potential value also shows great stability with a value of 37.6 mV. It is found that the hybrid nano-cutting fluid is stable for more than a month when the nano is suspended in the base fluid of conventional coolant. Research limitations/implications: The result in this paper is based on the experimental study of Al2O3-TiO2/CNC coolant base hybrid nano-cutting fluid for a month. However, to further validate the results presented in this paper, it is recommended to prolong the stability assessment time for six months for longer shelf life. Practical implications: The finding of this experimental study can be useful for high-precision product machining using similar CNC coolants, especially for aircraft and airspace applications for machining parts. Originality/value: No thorough stability assessment using all four types of stability analysis is done on Al2O3-TiO2/CNC Coolant base hybrid nano cutting fluid.
    Źródło:
    Archives of Materials Science and Engineering; 2022, 117, 1; 5--12
    1897-2764
    Pojawia się w:
    Archives of Materials Science and Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Investigation the effect addition of nano Al2O3 on microstructure of Yttria tetragonal Zirconia polycrystalline ceramic
    Autorzy:
    Alshaibani, I.J.
    Powiązania:
    https://bibliotekanauki.pl/articles/2175801.pdf
    Data publikacji:
    2021
    Wydawca:
    Stowarzyszenie Komputerowej Nauki o Materiałach i Inżynierii Powierzchni w Gliwicach
    Tematy:
    tetragonal
    zirconia
    composite
    nano Al2O3
    microstructure
    grain size
    układ tetragonalny
    cyrkonia
    kompozyt
    mikrostruktura
    wielkość ziarna
    Opis:
    Purpose: This research aimed to prepare tetragonal zirconia polycrystals powder by coprecipitation method and study effects of addition of different amounts of nano Al2O3 (1, 2 and 4) wt.% on its microstructure and mechanical properties of (5Y-TZP) composite. Design/methodology/approach: The powder was uniaxial pressed at a pressure of 150 MPa and held for 60 s, and sintered at the 1500°C, held for two hours and then cooling down at 5°C/min to room temperature. Microhardness and fracture toughness tests were utilized to evaluate the mechanical properties of yttria tetragonal zirconia polycrystal composite. The microstructure has been observed using field emission scanning electron microscopy(FESEM). Findings: The results showed an addition of nano Al2O3 has a great influence on hardness and microstructure, the increase in Vicker's microhardness of composite samples with the increase in the nano Al2O3 wt.% and microstructure were characterized with homogeneous zirconia distribution, grain growth destruction with the increasing percentage of nano Al2O3. The most important influence is the enhancing of the densification process as the porosity decreased. The highest hardness and maximum fracture toughness were recorded at 4 wt.% nano Al2O3. Research limitations/implications: Ceramic matrix composites are developed to overcome the brittleness of ZrO2 and the low toughness of alumina by formation, a large difference of elastic behavior between matrix and particles(dispersion phase )which disturbs the stress field as a dislocation comes near a particle. Practical implications: Zirconia has mechanical properties similar to those of stainless steel. Yttria-stabilized tetragonal Zirconia (Y-TZP) is growing used in dentistry due to its good mechanical properties such as hardness and fracture toughness. Thus, controlling of microstructure by adding nanoalumina plays an important role in enhancing these properties. Originality/value: Study the adding bitty percentage from nano alumina on microstructure and mechanical properties of (5Y-TZP) ceramic.
    Źródło:
    Archives of Materials Science and Engineering; 2021, 107, 2; 49--55
    1897-2764
    Pojawia się w:
    Archives of Materials Science and Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effectiveness of hybrid Al2O3-TiO2 nano cutting fluids application in CNC turning process
    Autorzy:
    Arifuddin, A.
    Redhwan, A.A.M.
    Syafiq, A.M.
    Zainal Ariffin, S.
    Aminullah, A.R.M.
    Azmi, W.H.
    Powiązania:
    https://bibliotekanauki.pl/articles/24200595.pdf
    Data publikacji:
    2022
    Wydawca:
    Stowarzyszenie Komputerowej Nauki o Materiałach i Inżynierii Powierzchni w Gliwicach
    Tematy:
    Al2O3-TiO2
    nano cutting fluid
    CNC turning
    response surface method
    RSM
    nano płyn do cięcia
    toczenie CNC
    metoda powierzchni odpowiedzi
    Opis:
    Purpose: The purpose of this study is to evaluate the effectiveness of hybrid Al2O3-TiO2 nano-cutting fluid in the turning process application under the selected significant machining parameters consisting of nano concentration, depth of cut and feed rate. Design/methodology/approach: The preparation of aqueous hybrid Al2O3-TiO2 water-based nano-cutting fluids and their application as the cutting fluid in turning operations are undertaken. The Al2O3-TiO2 hybrid nano-cutting fluids were prepared through a one-step method; by dispersing nanoparticles of Al2O3 (average diameter 30 nm) and TiO2 (average diameter 30-50 nm) in CNC coolant based at four different volume concentrations (1%, 2%, 3%, 4%). The effectiveness of turning cutting performance, namely cutting temperature (°C), average surface roughness (Ra), and tool wear (%), were assessed via air-assisted nano cutting fluids impinged through MQL setup in turning of Aluminium Alloy AA7075. The response surface method (RSM) was employed in the design of the experiment (DOE). Findings: The lowest cutting temperature, surface roughness, and tool wear of 25.8°C, 0.494 μm, and 0.0107%, are obtained, respectively, when the combinations of hybrid nano cutting fluid concentration of 4%, feed rate value of 0.1 mm/rev, and 0.3 mm depth of cut is used. Research limitations/implications: The result in this paper is based on the experimental study of Al2O3-TiO2 hybrid nano-cutting fluid using CNC turning operation. The process focuses on the finishing process by using a finishing insert. Further work using roughing process may be suggested to observe the better performance of this cutting process using nano-cutting fluid towards reducing the wear rate. Practical implications: The use of Al2O3-TiO2 hybrid nano-cutting fluid coupled with MQL in the CNC turning process is considered a new method. Machining soft and delicate materials such as Aluminium should consider using this combination technique since it lowers the cutting temperature and removes the chips, reducing the adhesive wear. Originality/value: The hybrid nano-cutting fluid can replace the conventional cutting fluid and will perform better if combined with the MQL cooling technique; this new method should be considered by major industry players that require a high-precision finished product such as the product that involves aircraft and aerospace applications.
    Źródło:
    Archives of Materials Science and Engineering; 2022, 117, 2; 70--78
    1897-2764
    Pojawia się w:
    Archives of Materials Science and Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Optimisation of variation coolant system techniques in machining aluminium alloy Al319
    Autorzy:
    Zainal Ariffin, S.
    Efendee, A. M.
    Redhwan, A. A. M.
    Alias, M.
    Arifuddin, A.
    Kamrol Amri, M.
    Mohd Ali, M.
    Khalil, K.
    Aminullah, A. R. M.
    Hasnain, A. R.
    Baba, N. B.
    Powiązania:
    https://bibliotekanauki.pl/articles/2201047.pdf
    Data publikacji:
    2022
    Wydawca:
    Stowarzyszenie Komputerowej Nauki o Materiałach i Inżynierii Powierzchni w Gliwicach
    Tematy:
    aluminium alloy 319
    coated cemented carbide Al2O3
    surface roughness
    response surface method
    stop aluminium
    węglik spiekany powlekany
    chropowatość powierzchni
    metoda powierzchni odpowiedzi
    Opis:
    Purpose Cutting parameters are often chosen for machining by machine operators in the industry. The experience and efficiency of the machine operator in producing a quality product are frequently used to decide parameter selection—low productivity results from improper parameter selection, inefficient machining, and technological issues. Today's key issues in the machining industry are focusing on increasing machining performance on surface roughness while minimising coolant usage. The study's objective is to enhance the performance of the nozzle lubrication system during the turning operation of an aluminium alloy 319 workpieces (Al319) to generate good surface roughness by applying turning parameters such as cutting speed, feed rate, and the depth of cut. Design/methodology/approach Response Surface Method (RSM) was used to create the experimental method for this investigation, carried out using a CNC lathe machine with two axial movements and a wet cooling nozzle with a size of 1.0 mm. Synthetic soluble lubricants, Al2O3-coated cemented carbide inserts, and Aluminium alloy 319 were utilised as cutting tools and workpiece materials. Findings To study the influence of cutting parameters on surface roughness, the Analysis of Variance (ANOVA) approach was utilised while the response surface method was performed to achieve an optimum machining performance (RSM). When comparing dry and wet cooling systems, the size of 1.0 mm nozzle shows appropriate surface roughness. According to the ANOVA analysis, the key factor impacting the surface roughness as machining performance in lubrication technique experiments was the utilisation of 1.0 mm nozzle size. Research limitations/implications The findings of combination machining parameters at a cutting speed of 270 m/min and a cutting depth of 0.60 mm at a feed rate of 0.08 mm/min offered the best results, achieving a surface roughness, Ra of 0.94 µm. Practical implications The use of coolant size nozzle 1.0 mm technology combined with the use of correct machining parameters can improve machining cuts. Originality/value The novel size of 1.0 mm nozzle in this current research is also valuable for reducing and increasing productivity in the machining business, as well as reducing dependency on machining operators' experience and abilities.
    Źródło:
    Journal of Achievements in Materials and Manufacturing Engineering; 2022, 113, 2; 72--77
    1734-8412
    Pojawia się w:
    Journal of Achievements in Materials and Manufacturing Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-5 z 5

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