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Tytuł:
Influence of Automatic Core Shooting Parameters in Hot-Box Technology on the Strength of Sodium Silicate Olivine Moulding Sands
Autorzy:
Stachowicz, M.
Powiązania:
https://bibliotekanauki.pl/articles/382292.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry
sodium silicate
olivine sand
hot-box process
core shooting
odlewnictwo
krzemian sodu
piasek oliwinowy
proces hot-box
rdzeń
Opis:
The paper presents the results of preliminary research on the application of olivine moulding sands with hydrated sodium silicate containing 1.5 % wt. of binder to perform ecological casting cores in hot-box technology using a semi-automatic core shooter. The following parameters were used in the process of core shooting: initial shot pressure of 6 bar, shot time 3 s, the temperature of the core-box: 200, 250 and 300°C and the core curing time: 30, 60, 90, 120 and 150 s. The matrix of the moulding mixture was olivine sand, and the binder of the sandmix was commercial, unmodified hydrated sodium silicate with molar module SiO2/Na2O of 2.5. In one shot of the automatic core-shooter were formed three longitudinal specimens (cores) with a dimensions 22.2×22.2×180 mm. The samples obtained in this way were subjected to the assessment of the influence of the shooting parameters, i.e. shooting time, temperature and curing time in core-box, using the following criteria: core box fill rate, mechanical strength to bending RgU, apparent density, compaction degree and susceptibility to friability of sand grains after hardening. The results of trials on the use of olivine moulding sands with hydrated sodium silicate (olivine SSBS) in the process of core shooting made it possible to determine the conditions for further research on the improvement of inorganic hot-box process technology aimed at: reduction of the heating temperature and the curing time. It was found that correlation between the parameters of the shooting process and the bending strength of olivine moulding sands with sodium silicate is observed.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 67-72
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Taguchi Approach for Optimization of Parameters that Reduce Dimensional Variation in Investment Casting
Autorzy:
Bansode, S. N.
Phalle, V. M.
Mantha, S.
Powiązania:
https://bibliotekanauki.pl/articles/381195.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
investment casting
dimensional accuracy
Taguchi method
optimisation
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewnictwo
dokładność wymiarowa
metoda Taguchi
optymalizacja
Opis:
Variation in final casting dimensions is a major challenge in the investment casting industry. Additional correction operations such as die tool reworking as well as coining operations affect foundry productivity significantly. In this paper influence of basic parameters such as wax material, mould material, number of ceramic coats and feed location on the dimensional accuracy of stainless-steel casting has been investigated. Two levels of each factor were chosen for experimental study. Taguchi approach has been used to design the experiment and to identify the optimal condition of each parameter for reduced dimensional deviation. Analysis of variance has been carried out to determine the contribution of each process parameter. The result reports that selected parameters have significant effect on the dimensional variability of investment casting. Mould material is the dominant parameter with the largest contribution followed by number of ceramic coats and wax material whereas feed location is having negligible contribution.
Źródło:
Archives of Foundry Engineering; 2019, 1; 5-12
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Impact of Higher Temperature on Quartz Moulding Sand with Gypsum Binders
Autorzy:
Paduchowicz, P.
Stachowicz, M.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/382554.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry
building gypsum
gypsum putty
pH
LOI
odlewnictwo
gips
spoiwo gipsowe
Opis:
This paper presents initial findings from research into the possibility of using gypsum binders in quartz moulding sand that could be used in the production of casting moulds and cores. For the purposes of the research two commercial types of gypsum were used as binders: building gypsum and gypsum putty. Dry components of moulding sand i.e. medium quartz sand and gypsum were mixed in proportion of 89/11 parts by weight. In order to achieve bonding properties for the binders, 5 parts by weight of water was added to the mixture of dry components. After 24 hours of adding water and mixing all the components, the moulding sand, naturally hardened, was subjected to high temperature. The moulding sand thus produced, i.e. with cheap and environmentally-friendly gypsum binders, was eventually analysed after heating (at temperatures of 300oC, 650oC and 950oC) and cooling in order to determine changes in the following parameters: LOI – loss on ignition, chemical composition and pH. Moreover, investigated were bonding bridges, before and after the moulding sand was roasted. The research results revealed differences in the structure of bonding bridges and the occurrence of automatic adhesive destruction for both types of gypsum binders. For two types of moulding sands under the investigation of the LOI exceeded 2.59wt.% (with building gypsum) or 2.84wt.% (with putty gypsum) and pH increased to ca. 12 as a result of increasing roasting temperature from 300oC to 650oC. Next, roasting at 950oC decrease value of LOI in both types of moulding sands. Moulding sand with builoding gypsum roasted at 950oC revealed a return to the value of pH parameter measured prior to annealing.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 81-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modified Hot Distortion Test to Investigate the Effect of the Inorganic Binder on the High-Temperature Behaviour of Physically Hardened Moulding Sands
Autorzy:
Stachowicz, M.
Powiązania:
https://bibliotekanauki.pl/articles/382822.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
sodium silicate
bonded sand
thermal deformation
hot distortion test
microwave heating
odlewnictwo
krzemian sodu
piasek związany
odkształcanie termiczne
nagrzewanie mikrofalowe
Opis:
This study is an attempt to determine by Hot Distortion Test (HDT) the impact of physical methods of hardening inorganic binders in the moulding sands on phenomena caused by influence of thermal energy from heating elements with a temperature of 900°C +/- 10°C. Medium silica sand-based moulding mixtures were densified and then hardened using two physical methods: microwave heating at a frequency of 2.45 GHz or classical drying at a temperature of 110°C. Sodium silicate bonded sand (SSBS) with five unmodified kinds of hydrated sodium silicates subjected to two different types of hardening method were assessed in terms of their behaviour in high temperature. Thermal behaviour by means of deformation measurement was carried out with a modified Hot Distortion Test (mHDT). Due to this advanced, but unstable by appropriate standards Hot Distortion Test gives an opportunity to measure thermoplastic deformations (L) in moulding sands in many aspects, such as time of annealing. Research carried out in this way exposed differences between inorganic binders with molar module ranging from 3.4 to 2.0. It was established that deformations under the influence of high temperature last the longest in SSBS containing binders with molar module ranging from 3.4 to 2.9. Similarly, for these types of moulding sands the method of hardening the binder is found to be essential for increasing/decreasing the rate of thermoplastic deformations during the annealing of samples. The samples of SSBS made with binders with molar module from 2.5 to 2.0 are found to be excessively susceptible to thermoplastic deformation as a result of heating them in high environmental temperature presence.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 45-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Monitoring of Manufacture Stability of Large Turbine Blades Using Infrared Thermography (IRT) in Investment Casting Technology
Autorzy:
Herman, A.
Vrátný, O.
Kubelková, I.
Powiązania:
https://bibliotekanauki.pl/articles/381486.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting defect
product development
investment casting
wax pattern
turbine blade
infrared thermography
wada odlewu
rozwój produktu
odlewnictwo precyzyjne
model woskowy
łopatka wirnikowa
termografia w podczerwieni
Opis:
With increasing technology development, an increasing emphasis is placed on the precision of products, but cannot be guaranteed without a stable production process. To ensure the stability of the production process, it is necessary to monitor it in detail, find its critical locations and eliminate or at least control it. With such a precise manufacturing method as investment casting, such a process is a must. This paper therefore deals with monitoring the production process of wax models of large turbine blades using infrared thermography. The aim was to evaluate the critical locations of this production and to propose recommendations for their elimination or, at the very least, significant mitigation of their impact on the final quality of the large turbine blade casting.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 9-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Approximation of Ausferrite Content in the Compacted Graphite Iron with the Use of Combined Techniques of Data Mining
Autorzy:
Regulski, K.
Wilk-Kołodziejczyk, D.
Kacprzyk, B.
Gumienny, G.
Rojek, G.
Mrzygłód, B.
Powiązania:
https://bibliotekanauki.pl/articles/379587.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technologies
foundry
graphite irons
compacted
ausferrite
data mining
regression
odlewnictwo
technologie informacyjne
zagęszczanie
żeliwo grafitowe
Opis:
This article presents the methodology for exploratory analysis of data from microstructural studies of compacted graphite iron to gain knowledge about the factors favouring the formation of ausferrite. The studies led to the development of rules to evaluate the content of ausferrite based on the chemical composition. Data mining methods have been used to generate regression models such as boosted trees, random forest, and piecewise regression models. The development of a stepwise regression modelling process on the iteratively limited sets enabled, on the one hand, the improvement of forecasting precision and, on the other, acquisition of deeper knowledge about the ausferrite formation. Repeated examination of the significance of the effect of various factors in different regression models has allowed identification of the most important variables influencing the ausferrite content in different ranges of the parameters variability.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 117-122
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Bronze Jewellery from the Early Iron Age urn-field in Mała Kępa. An approach to casting technology
Autorzy:
Garbacz-Klempka, A.
Kowalski, Ł.
Gackowski, J.
Perek-Nowak, M.
Powiązania:
https://bibliotekanauki.pl/articles/379760.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
bronze jewellery
non-destructive testing
investment casting
X-ray fluorescence spectroscopy
archaeometallurgy
Lusatian culture
biżuteria z brązu
badania nieniszczące
odlewnictwo
spektroskopia rentgenowska
archeometalurgia
kultura łużycka
Opis:
This study characterizes the bronze jewellery recovered from the Lusatian culture urn-field in Mała Kępa (Chełmno land, Poland). Among many common ornaments (e.g. necklaces, rings, pins) the ones giving evidence of a steppe-styled inspiration (nail earrings) were also identified. With the dendritic microstructures revealed, the nail earrings prove the implementing of a lost-wax casting method, whereas some of the castings were further subjected to metalworking. The elemental composition indicates the application of two main types of bronze alloys: Cu-Sn and Cu-Sn-Pb. It has been established that the Lusatian metalworkers were familiar with re-melting the scrap bronze and made themselves capable of roasting the sulphide-rich ores. The collection from Mała Kępa has been described in terms of its structure and composition. The investigations were made by means of the energy dispersive X-ray fluorescence spectroscopy (ED-XRF), scanning electron microscopy (SEM) coupled with an energy dispersive X - ray analysis system (EDS) and optical microscopy (OM). In order to fingerprint an alloy profile of the castings with a special emphasis on the nail earrings, the data-set (ED-XRF, EDS) was statistically evaluated using multidimensional analyses (FA, DA).
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 175-183
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Computer Catalog and Semantic Search of Data in the Domain of Cast Iron Processing
Autorzy:
Rojek, G.
Regulski, K.
Wilk-Kołodziejczyk, D.
Kluska-Nawarecka, S.
Wawrzaszek, T.
Powiązania:
https://bibliotekanauki.pl/articles/381770.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technologies
foundry
semantic search
ontology
cast iron processing
zastosowanie technologii informacyjnych
odlewnictwo
obróbka żeliwa
Opis:
The aim of this study is to design and implement a computer system, which will allow the semantic cataloging and data retrieval in the field of cast iron processing. The intention is to let the system architecture allow for consideration of data on various processing techniques based on the information available or searched by a potential user. This is achieved by separating the system code from the knowledge of the processing operations or from the chemical composition of the material being processed. This is made possible by the creation and subsequent use of formal knowledge representation in the form of ontology. So, any use of the system is associated with the use of ontologies, either as an aid for the cataloging of new data, or as an indication of restrictions imposed on the data which draw user attention. The use of formal knowledge representation also allows consideration of semantic meaning, a consequence of which may be, for example, returning all elements in subclasses of the searched process class or material grade.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 79-84
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Temperature on Chromite-Based Moulding Sands Bonded with Sodium Silicate
Autorzy:
Stachowicz, M.
Kamiński, M.
Granat, K.
Pałyga, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/381070.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
chromite sand
moulding sand
baking temperature
sodium silicate
odlewnictwo
piasek formierski
masa formierska
temperatura zapiekania
krzemian sodu
Opis:
In the paper, a research on effects of baking temperature on chromite sand base of moulding sands bonded with sodium silicate is presented. Pure chromite sand and its chromite-based moulding sand prepared with use of sodium silicate were subjected to heating within 100 to 1200°C. After cooling-down, changes of base grains under thermal action were determined. Chromite moulding sand was prepared with use of 0.5 wt% of domestic made, unmodified sodium silicate (water-glass) grade 145. After baking at elevated temperatures, creation of rough layer was observed on grain surfaces, of both pure chromite sand and that used as base of a moulding sand. Changes of sand grains were evaluated by scanning microscopy and EDS analyses. It was found that changes on grain surfaces are of laminar nature. The observed layer is composed of iron oxide (II) that is one of main structural components of chromite sand. In order to identify changes in internal structure of chromite sand grains, polished sections were prepared of moulding sand hardened with microwaves and baked at elevated temperatures. Microscopic observations revealed changes in grains structure in form of characteristically crystallised acicular particles with limited magnesium content, intersecting at various angles. EDS analysis showed that these particles are composed mostly of chromium oxide (III) and iron oxide (II). The temperature above that the a.m. changes are observed in both chromite-based moulding sand and in pure chromite sand. The observed phenomena were linked with hardness values and mass of this sand.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 95-100
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of Critical Parameters for Sand Inclusion Defect in FNB Casting
Autorzy:
Acharya, S. G.
Vadher, J. A.
Kothari, K. D.
Powiązania:
https://bibliotekanauki.pl/articles/381036.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting
evaluation of parameters
furan
grain fineness number
loss of ignition
pH
odlewnictwo
ocena parametrów
ziarno
Opis:
Casting covers major area of production all over the world. Resin bonded casting is widely used in today’s manufacturing industries. Furan No bake casting is most widely accepted in Indian foundries due to its excellent surface finish and dimensional stability. It is a self-setting binder and it has a lower work and strip times. Though the casting process is also known as process of uncertainty, in the present study, an attempt has been made to investigate the effect of Grain Fineness Number, Loss of Ignition, Potential of Hydrogen, % of Resin with respect to sand, Sand Temperature and Compressive strength of the mould on Sand Inclusion defect – one of the most dominating defect in the Krislur Castomech Pvt. Ltd. Industry situated at Bhavnagar, Gujarat, India. The experiments were conducted based on response surface methodology (RSM) and sequential approach using face centered central composite design. The results show that quadratic model with removal of some insignificant term is comparatively best fits for Sand Inclusion Defect.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 5-12
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Implementation of Nanoparticles in Materials Applied in Foundry Engineering
Autorzy:
Kmita, A.
Roczniak, A.
Powiązania:
https://bibliotekanauki.pl/articles/381634.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative technologies
nanoparticles
materials
foundry
innowacyjne technologie
nanocząsteczki
materiały odlewnicze
odlewnictwo
Opis:
The ceaseless progress of nanotechnology, observed in the last years, causes that nanomaterials are more and more often applied in several fields of industry, technique and medicine. E.g. silver nanoparticles are used in biomedicine for disinfection and polymer nanoparticles allow insulin transportation in pharmacology. New generation materials containing nanoparticles are also used in the chemical industry (their participation in the commercial market equals app. 53 %). Nanomaterials are used in electronics, among others for semiconductors production (e.g. for producing nanoink Ag, which conducts electric current). Nanomaterials, due to their special properties, are also used in the foundry industry in metallurgy (e.g. metal alloys with nanocrystalline precipitates), as well as in investment casting and in moulding and core sand technologies. Nanoparticles and containing them composites are applied in several technologies including foundry practice, automotive industry, medicine, dentistry etc. it is expected that their role and market share will be successively growing.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 205-209
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the Causes of Cracks in a Thick-Walled Bush Made of Die-Cast Aluminum Bronze
Autorzy:
Pisarek, B. P.
Kołakowski, D.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381784.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
MAGMA5
die casting
complex aluminium bronze
hot tear
cold crack
technologia informatyczna
przemysł odlewniczy
odlewnictwo ciśnieniowe
brąz aluminiowy
pęknięcie zimne
Opis:
For the die casting conditions of aluminium bronzes assumed based on the literature data, a thick-walled bush was cast, made of complex aluminium bronze (Cu-Al-Fe-Ni-Cr). After the cast was removed from the mould, cracks were observed inside it. In order to identify the stage in the technological production process at which, potentially, the formation of stresses damaging the continuity of the microstructure created in the cast was possible (hot cracking and/or cold cracking), a computer simulation was performed. The article presents the results of the computer simulation of the process of casting the material into the gravity die as well as solidifying and cooling of the cast in the shape of a thick-walled bush. The simulation was performed with the use of the MAGMA5 program and by application of the CuAl10Ni5,5Fe4,5 alloy from the MAGMA5 program database. The results were compared with the location of the defects identified in the actual cast. As a result of the simulation of the die-casting process of this bush, potential regions were identified where significant principal stresses accumulate, which can cause local hot and cold cracking. Until now, no research has been made of die-cast aluminium bronzes with a Cr addition. Correlating the results of the computer simulation validated by the analysis of the actual cast made it possible to clearly determine the critical regions in the cast exposed to cracking and point to the causes of its occurrence. Proposals of changes in the bush die casting process were elaborated, in order to avoid hot tearing and cold cracking. The article discusses the results of preliminary tests being a prologue to the optimization of the die-casting process parameters of complex aluminium bronze thick-walled bushs.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 119-124
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Archaeometallurgical Investigations of the Early Iron Age Casting Workshop at Kamieniec. A Preliminary Study
Autorzy:
Garbacz-Klempka, A.
Kowalski, Ł.
Kozana, J.
Gackowski, J.
Perek-Nowak, M.
Szczepańska, G.
Piękoś, M.
Powiązania:
https://bibliotekanauki.pl/articles/383062.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
non-destructive testing
investment casting
X-ray fluorescence spectroscopy
archaeometallurgy
Lusatian culture
badania nieniszczące
odlewnictwo
promieniowanie rentgenowskie
kultura łużycka
Opis:
(Chełmno land, Poland) as it is reflected through casting workshop recovered during recent excavations. Among ready products, the ones giving evidence of local metallurgy (e.g. casting moulds and main runners) were also identified. With the shrinkage cavities and dendritic microstructures revealed, the artifacts prove the implementing a casting method by the Lusatian culture metalworkers. The elemental composition indicates application of two main types of bronzes: Cu-Sn and Cu-Pb. Aside these main alloying additions, some natural impurities such as silver, arsenic, antimony and nickel were found which may be attributed to the origin of the ore and casting technology. The collection from Kamieniec was described in terms of its structure and composition. The investigations were made by means of the energy dispersive X-ray fluorescence spectroscopy (ED-XRF), scanning electron microscopy (SEM) coupled with an energy dispersive X-ray analysis system (EDS) and optical microscopy (OM). In order to fingerprint either local or non-local profile of the alloys, the ED-XRF data-set was statistically evaluated using a factor analysis (FA).
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 29-34
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Comparison of Dental Prostheses Cast and Sintered by SLM from Co-Cr-Mo-W Alloy
Autorzy:
Myszka, D.
Skrodzki, M.
Powiązania:
https://bibliotekanauki.pl/articles/380544.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
microstructure
dental prosthesis
precision investment casting
selective laser melting
dimensional accuracy
proteza zębowa
odlewnictwo precyzyjne
przetapianie laserowe selektywne
dokładność wymiarowa
Opis:
The article presents the results of a comparative analysis of the metal substructure for dental prosthesis made from a Co-Cr-Mo-W alloy by two techniques, i.e. precision investment casting and selective laser melting (SLM). It was found that the roughness of the raw surface of the SLM sinter is higher than the roughness of the cast surface, which is compensated by the process of blast cleaning during metal preparation for the application of a layer of porcelain. Castings have a dendritic structure, while SLM sinters are characterized by a compact, fine-grain microstructure of the hardness higher by about 100 HV units. High performance and high costs of implementation the SLM technology are the cause to use it for the purpose of many dental manufacturers under outsourcing rules. The result is a reduction in manufacturing costs of the product associated with dental work time necessary to scan, designing and treatment of sinter compared with the time needed to develop a substructure in wax, absorption in the refractory mass, casting, sand blasting and finishing. As a result of market competition and low cost of materials, sinter costs decrease which brings the total costs related to the construction unit making using the traditional method of casting, at far less commitment of time and greater predictability and consistent sinter quality.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 201-207
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Cr and W on the Crystallization Process, the Microstructure and Properties of Hypoeutectic Silumin to Pressure Die Casting
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381777.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theory of crystallization
innovative foundry
innovative foundry materials
pressure die casting
multicomponent silumin
DTA method
teoria krystalizacji
innowacyjna odlewnia
innowacyjne materiały odlewnicze
odlewnictwo ciśnieniowe
siluminy
metoda DTA
Opis:
This article presents the results of studies in the hypoeutectic silumin destined for pressure die casting with the simultaneous addition of chromium and tungsten. The study involved the derivative and thermal analysis of the crystallization process, metallographic analysis and mechanical properties testing. Silumin 226 grade was destined for studies. It is a typical silumin to pressure die casting. AlCr15 and AlW8 preliminary alloys were added to silumin. Its quantity allowed to obtain 0.1, 0.2, 0.3 and 0.4% of Cr and W in the tested alloy. Studies of the crystallization process as well as the microstructure of the silumin poured into DTA sampler allowed to state the presence of additional phase containing 0.2% or more Cr and W. It has not occurred in silumin without the addition of above mentioned elements. It is probably the intermetallic phase containing Cr and W. DTA studies have shown this phase crystallizes at a higher temperature range than α (Al) solid solution. In the microstructure of each pressure die casting containing Cr and W the new phases formed. Mechanical properties tests have shown Cr and W additives in silumin in an appropriate amount may increase its tensile strength Rm (about 11%), the yield strength Rp0.2 (about 21%) and to a small extent elongation A.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 109-114
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Sand Wetting on Physically Hardened Moulding Sands Containing a Selected Inorganic Binder. Part 1
Autorzy:
Stachowicz, M.
Granat, K.
Pałyga, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/381331.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
microwaves
water glass
wetting
strength
odlewnictwo
mikrofale
szklanka wody
zwilżanie
wytrzymałość
Opis:
In the paper, an attempt was made to evaluate the effect of preliminary wetting of high-silica base during preparation of moulding sands containing a selected grade of sodium water-glass, designed for hardening by traditional drying or by electromagnetic microwaves at 2.45 GHz. In the research, some water was dosed during stirring the sandmix before adding 1.5 wt% of the binder that was unmodified sodium water-glass grade 137, characterised by high molar module within 3.2 to 3.4. Scope of the examinations included determining the effect of wetting the base on mechanical parameters like compression, bending and tensile strength, as well as on technological parameters like permeability, abrasion resistance and apparent density. The research revealed a significant positive effect of adding water to wet surfaces of high-silica base grains on mechanical properties and quality of moulding sands hardened by physical methods, in particular by microwave heating.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 73-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Sand Wetting on Physically Hardened Moulding Sands Containing a Selected Inorganic Binder. Part 2
Autorzy:
Stachowicz, M.
Granat, K.
Pałyga, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/379478.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
microwaves
hardening
moulding sand
inorganic binder
strength
odlewnictwo
mikrofale
hartowanie
masa formierska
spoiwo nieorganiczne
wytrzymałość
Opis:
In the paper, an attempt is made to explain the previously observed increased effectiveness of utilising hydrated sodium water-glass grade 137 after hardening moulding sands with selected physical methods. In the modified process of preparing sandmixes, during stirring components, water as a wetting additive was introduced to the sand-binder system. Presented are examination results of influence of faster microwave heating and slower traditional drying of the so-prepared moulding sands on their tensile and bending strength, calculated per weight fraction of the binder. The measurement results were confronted with SEM observations of linking bridges and with chemical analyses of grain surfaces of high-silica base. On the grounds of comprehensive evaluation of hardened moulding sands, positive effects were found of the applied physical process of binder dehydration and presence of the wetting additive. It was observed that introduction of this additive during stirring, before adding the binder, improves flowing the binder to the places where durable linking bridges are created. It was also found that the applied methods of hardening by dehydration enable creation of very durable linking bridges, strongly connected with the sand base, which results in damages of high-silica grain surfaces, when the bridges are destroyed.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 79-84
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Temperature on Chromite-Based Moulding Sands Bonded with Sodium Silicate
Autorzy:
Stachowicz, M.
Kamiński, M.
Granat, K.
Pałyga, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/382605.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
chromite sand
moulding sand
baking temperature
sodium silicate
odlewnictwo
piasek formierski
masa formierska
temperatura zapiekania
krzemian sodu
Opis:
In the paper, a research on effects of baking temperature on chromite sand base of moulding sands bonded with sodium silicate is presented. Pure chromite sand and its chromite-based moulding sand prepared with use of sodium silicate were subjected to heating within 100 to 1200 °C. After cooling-down, changes of base grains under thermal action were determined. Chromite moulding sand was prepared with use of 0.5 wt% of domestic made, unmodified sodium silicate (water-glass) grade 145. After baking at elevated temperatures, creation of rough layer was observed on grain surfaces, of both pure chromite sand and that used as base of a moulding sand. Changes of sand grains were evaluated by scanning microscopy and EDS analyses. It was found that changes on grain surfaces are of laminar nature. The observed layer is composed of iron oxide (II) that is one of main structural components of chromite sand. In order to identify changes in internal structure of chromite sand grains, polished sections were prepared of moulding sand hardened with microwaves and baked at elevated temperatures. Microscopic observations revealed changes in grains structure in form of characteristically crystallised acicular particles with limited magnesium content, intersecting at various angles. EDS analysis showed that these particles are composed mostly of chromium oxide (III) and iron oxide (II). The temperature above that the a.m. changes are observed in both chromite-based moulding sand and in pure chromite sand. The observed phenomena were linked with hardness values and mass of this sand.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 147-152
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analiza rozwoju systemów dozowania stopów aluminium w zimnokomorowych maszynach ciśnieniowych
Analysis of the Development of Dosing Systems of Aluminium Alloys in the Cold Chamber Die Casting Machines
Autorzy:
Kowalczyk, W.
Dańko, R.
Powiązania:
https://bibliotekanauki.pl/articles/381900.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewnictwo ciśnieniowe
maszyna ciśnieniowa
stop aluminium
die casting
die casting machine
aluminum alloy
Opis:
W publikacji poddano analizie tradycyjne i automatyczne systemy dozowania stopów aluminium w zimnokomorowych maszynach ciśnieniowych dominujące w europejskim odlewnictwie. Omówiono ogólne cechy istniejących, automatycznych rozwiązań systemów dozowania oraz nowych rozwiązań, powiązanych z maszyną ciśnieniową. Przedstawiono także podejmowane przez producentów działania w zakresie dalszego rozwoju tych systemów.
The analysis of traditional and automated dispensing systems of aluminium alloys in cold-chamber die casting machines, prevalent in European foundries is presented in paper. The general characteristics of existing automated dispensing systems solutions, characterizing the functionality of new solutions in cooperation with the die casting machine, as well as the actions taken to further their development is presented.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4 spec.; 73-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Assessment of Core Sands Properties in Blowing Process
Autorzy:
Dańko, R.
Powiązania:
https://bibliotekanauki.pl/articles/381670.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry
core
blowing process
core sand
odlewnictwo
rdzeń odlewniczy
masa rdzeniowa
Opis:
The effects of filling the core box cavity and sand compaction in processes of core production by blowing methods (blowing, shooting) depend on several main factors. The most important are: geometrical parameters of cavity and complexity of its shape, number, distribution and shape of blowing holes feeding sands as well as the venting of a technological cavity. Values of individual parameters are selected according to various criteria, but mostly they should be adjusted to properties of the applied core sand. Various methods developed by several researchers, including the authors own attempts, allow to assess core sands properties on the basis of special technological tests projecting the process into a laboratory scale. The developed criteria defining a degree or a filling ability factor provide a better possibility of assessing the core sand behaviour during flowing and core box filling, which indicate the value and structure of the obtained compacting decisive – after hardening – for strength and permeability. The mentioned above aspects are analysed – on the basis of authors’ own examinations - in the hereby paper.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2 spec.; 13-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Copper and Arsenical Copper During Eneolithic in Metallographic and Mechanical Properties Examination
Autorzy:
Garbacz-Klempka, A.
Kozana, J.
Piękoś, M.
Cieślak, W.
Perek-Nowak, M.
Kowalski, Ł.
Adamczak, K.
Łoś, J.
Powiązania:
https://bibliotekanauki.pl/articles/382382.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
nondestructive testing
copper
arsenical copper
archaeometallurgy
casting
metallographic properties
Eneolith
badania nieniszczące
miedź
archeometalurgia
odlewnictwo
właściwości metalograficzne
epoka miedzi
Opis:
Arsenical copper has been used since 5th millennium cal.BC, later exchanged by application of Cu-Sn alloys in metallurgy. This work presents the results of metallographic and mechanical properties studies performed on two flat axes connected with local Eneolithic societies (4500-3000 cal.BC). The axes are one of the oldest metal artifacts from Polish land. Originally they were made from Cu-As alloy, and their chemical composition was established by X-ray fluorescence spectroscopy (XRF). Their microstructure was analysed using optical microscopy (OM) and scanning electron microscopy conducted with energy-dispersive X-ray spectroscopy (SEM-EDS). The macrostructure analysis (OM) of the axes was performed as well. On the basis of the results, the alloys used in the Eneolithic to cast the axes were reproduced in lab. In order to achieve the characteristics of the alloys, their mechanical properties including ultimate tensile strenght (UTS), hardness (HB), microhardness (HV0,1) and ductility were examined. The solidification process was studied by means of thermal analysis.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4 spec.; 23-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Overheating Degree on Activation Efficiency of Water-glass Containing Sandmix Hardened by Traditional Drying
Autorzy:
Stachowicz, M.
Powiązania:
https://bibliotekanauki.pl/articles/380929.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
moulding sand
overheating degree
reclaimed binder
odlewnictwo
masa formierska
stopień przegrzania
spoiwo regenerowane
Opis:
Presented are results of a preliminary research on the possibility to use innovative operations of activating inorganic binders during a reclamation process of used sandmixes containing water-glass, hardened by traditional drying. The moulding sand to be examined was prepared of high-silica sand and the selected water-glass grade 145. Next, it was subject to mixing components, compacting, hardening by traditional drying at 100°C, thermal loading of the mould up to 800°C, cooling-down to ambient temperature, knocking-out, various kinds of mechanical dry and wet reclamation to restore bonding properties to the sandmix. For examinations, two ranges of overheating the mould were selected, determined on the grounds of final strength (Rctk) of the sandmixes. It was found, among others, that overheating and dedusting affect activation of a used sandmix. There is a possibility of partial restoring binding properties of the binder by its rehydration in used-up and properly processed moulding sand, provided that hardening was performed by a physical method.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2 spec.; 77-82
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of 2D and 3D Surface Roughness of Die Castings from Alloy AlSi9Cu3
Autorzy:
Pałyga, Ł.
Stachowicz, M.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/382625.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
roughness
surface parameters
SEM
odlewnictwo ciśnieniowe
chropowatość
parametry powierzchniowe
Opis:
This paper presents the possibility of evaluating the 3D surface roughness of a raw die castings made from alloy AlSi9Cu3, group EN AB- 46000. Castings were produced on BUHLER H630-B die casting machine with various piston speed. The study was conducted on casting bracket for seatbacks office chair, whose surface do not require further machining to obtain adequate surface quality. In order to reduce the impact of possible surface mold roughness wear, the specimen has been taken from the places furthest away from the supply system. Evaluates of 3D surface roughness of specimens was performed on specialized software delivered with scanning electron microscope. After conducting a series of test on surface topography was evaluated roughness of raw castings produced with variable parameters of process control, such as piston speed during II Phase. It was found that the method used to measure 2D and 3D roughness parameters could be more practical in evaluating the quality of die castings, but it should be combined with the way their manufacturing and other destructive and non-destructive evaluation.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1 spec.; 75-80
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Prediction of Properties of Microwave-Hardened Sandmixes Containing Water-Glass with Use of Neural Networks
Autorzy:
Stachowicz, M.
Pałyga, Ł.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/382728.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
artificial neural network
loose self-hardening sand
moulding sand
water glass
microwave
odlewnictwo
sztuczna sieć neuronowa
sypka masa samoutwardzalna
masa formierska
szkło wodne
mikrofala
Opis:
Presented are results of a research on the possibility of using artificial neural networks for forecasting mechanical and technological parameters of moulding sands containing water-glass, hardened in the innovative microwave heating process. Trial predictions were confronted with experimental results of examining sandmixes prepared on the base of high-silica sand, containing various grades of sodium water-glass and additions of a wetting agent. It was found on the grounds of obtained values of tensile strength and permeability that, with use of artificial neural networks, it is possible complex forecasting mechanical and technological properties of these materials after microwave heating and the obtained data will be used in further research works on application of modern analytic methods for designing production technology of high-quality casting cores and moulds.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 99-104
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Studies on Aluminosilicate of Palygorskites Group Used as a Binder in Green Sands System
Autorzy:
Grabowska, B.
Drożyński, D.
Kaczmarska, K.
Mrówka, N.
Powiązania:
https://bibliotekanauki.pl/articles/382461.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
binders
green sand system
aluminosilicates
palygorskite
attapulgite
odlewnictwo
spoiwo
glinokrzemiany
Opis:
The possibility of application of aluminosilicate from the palygorskite (attapulgite) group as a potential substitute for bentonite in green sand system application were evaluated. The effectiveness of the application of this aluminosilicate as a binder in sand grains was determined based on the results of the determination flowability, apparent density, permeability, compacability, wear resistance and compressive, tensile and shear strength of the green sands with attapulgite participation or with a mixture of bentonite-attapulgite. The results with the properties obtained for the green sand bonded by bentonite were compared. Based on these results, it was found that attapulgite as a main binder material in the green sand does not guarantee the respective properties of moulding (e.g. it was observed low green strength properties, high apparent density of mixture, low compaction and very low wear resistance). It was recognized that the natural form of attapulgite require modification in order to obtain the appropriate properties of moulding sands, which is the subject of future work within the scope of the development application of aluminosilicate in foundry industry.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1 spec.; 31-36
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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