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Wyświetlanie 1-15 z 27
Tytuł:
Optimization of Aggregate Production Planning Problems with and without Productivity Loss using Python Pulp Package
Autorzy:
Rehman, Hakeem Ur
Ahmad, Ayyaz
Ali, Zarak
Baig, Sajjad Ahmad
Manzoor, Umair
Powiązania:
https://bibliotekanauki.pl/articles/2023845.pdf
Data publikacji:
2021-12
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aggregate production planning
productivity
Python PuLP
optimization
Opis:
Traditionally the aggregate production plan helps in determining the inventory, production, and work-force, based on the demand forecasts without considering the productivity loss at a tactical level in supply chain planning. In this paper, we include the productivity loss into traditional aggregate production plan and the prescriptive analytics technique, linear programming, is used to solve this problem of practical interest in the domain of multifarious businesses and industries. In this study, we discussed two model variations of the aggregate production planning problem with and without productivity loss, i) fixed work-force, and ii) variable Work Force. The mathematical models were designated to be solved by using an open-source python pulp package in order to evaluate the impacts of the productivity loss on both the models. PuLP is an open-source modeling framework provided by the COIN-OR Foundation (Computational Infrastructure for Operations Research) for linear and integer Programing problems written in Python. The computational results indicate that the productivity loss has direct impact on the workforce hiring and firing.
Źródło:
Management and Production Engineering Review; 2021, 14, 4; 38-44
2080-8208
2082-1344
Pojawia się w:
Management and Production Engineering Review
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A Method to Improve Planning of Product Placement on a Printing Sheet
Autorzy:
Czerniachowska, Kateryna
Żywicki, Krzysztof
Wichniarek, Radosław
Powiązania:
https://bibliotekanauki.pl/articles/1841430.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
manufacturing operation
production planning
optimization
mathematical programming
Opis:
Major manufactures are moving towards a sustainability goal. This paper introduces the results of collaboration with the leading company in the packaging and advertising industry in Germany and Poland. The problem addresses the manufacturing planning problem in terms of minimizing the total cost of production. The challenge was to bring a new production planning method into cardboard manufacturing and paper processing which minimizes waste, improves the return of expenses, and automates daily processes heavily dependent on the production planners’ experience. The authors developed a module that minimizes the total cost, which reduces the overproduction and is used by the company’s manufacturing planning team. The proposed approach incorporates planning allowances rules to compromise the manufacturing requirements and production cost minimization.
Źródło:
Management and Production Engineering Review; 2021, 12, 1; 119-128
2080-8208
2082-1344
Pojawia się w:
Management and Production Engineering Review
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Way of ETO SMEs to Mass Customization – Overview from Real Production Systems
Autorzy:
Ciesla, Bartosz
Mleczko, Janusz
Powiązania:
https://bibliotekanauki.pl/articles/2023980.pdf
Data publikacji:
2021-09
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
production planning
production control
mass customization
robust process design
Opis:
In this article conclusions from nearly 10 years of collaboration with Polish and German Engineer-to-Order (ETO) small and medium-sized enterprises (SMEs) from mechanical sector was presented. Research objective was to highlight common organizational problems they are dealing with, which prevent them from transition to Mass Customizers. As a result, a concept of 5 foundations for robust process design was proposed: procedures, product selection, machining philosophy, planning and storage, cross-functional teams. More practical solutions from this field have to be published to fill the research gap.
Źródło:
Management and Production Engineering Review; 2021, 13, 3; 97-105
2080-8208
2082-1344
Pojawia się w:
Management and Production Engineering Review
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Scheduling of the Manufacturing Cell Work with the Use of a Genetic Algorithm on the Example of a Flexible Production System
Autorzy:
Matuszny, Marcin
Powiązania:
https://bibliotekanauki.pl/articles/2201163.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
production planning
production control
production scheduling
genetic algorithm
production engineering
production process
Opis:
The article is to present the application of genetic algorithm in production scheduling in a production company. In the research work the assumptions of the methodology were described and the operation of the proposed genetic algorithm was presented in details. Genetic algorithms are useful in complex large scale combinatorial optimisation tasks and in the engineering tasks with numerous limitations in the production engineering. Moreover, they are more reliable than the existing direct search algorithms. The research is focused on the effectivity improvement and on the methodology of scheduling of a manufacturing cell work. The genetic algorithm used in the work appeared to be robust and fast in finding accurate solutions. It was shown by experiment that using this method enables obtaining schedules suitable for a model. It gives a group of solutions that are at least as good as those created by the heuristic rules.
Źródło:
Management and Production Engineering Review; 2022, 13, 4; 98--106
2080-8208
2082-1344
Pojawia się w:
Management and Production Engineering Review
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Extending Value Stream Mapping for Lean Production Planning and Control
Autorzy:
van Landeghem, Hendrik
Cottyn, Johannes
Powiązania:
https://bibliotekanauki.pl/articles/2172188.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
value stream mapping
production planning
production control
lean
supply chain
Opis:
Value Stream Mapping has been a key Lean tool since its publication in 1988, offering a strategic view on the reconfiguration of an organization’s processes to reduce overall lead time. It has since been used in many different domains beyond (car) manufacturing. However, the potential offered by its concise representation of both material flow and its controlling information flow seems to have been largely underused. Most literature reports on VSM in the context of waste detection and local improvements. VSM also supports redesigning the material flow (even on a supply chain level) towards (pure) pull systems. However, it fails to adequately give guidance on how to gradually evolve towards this ultimate ideal state. This paper wants to offer a significant contribution to practitioners on how to use VSM to bridge this gap. Another key challenge that remains largely unpublished is how to adapt the planning systems accordingly at each reconfiguration of the material flow. This paper presents extensions to the basic VSM tool to meet these challenges. It includes a more comprehensive 5-level hierarchy that allows to position most lean flow-related techniques. It also extends the basic “door-to-door” VSM with new symbols to accommodate these techniques into the map. Finally, it introduces a new set of 13 questions to support redesigning not only the material flow, but also the information flow. The resulting richer future state maps better support the gradual evolution towards a leaner future shop floor, as illustrated with an example.
Źródło:
Management and Production Engineering Review; 2022, 13, 3; 75--82
2080-8208
2082-1344
Pojawia się w:
Management and Production Engineering Review
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A relaxation heuristic for scheduling flowshops with intermediate buffers
Autorzy:
Magiera, M.
Powiązania:
https://bibliotekanauki.pl/articles/200698.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
scheduling
heuristic
linear programming
production planning
decision making
flowshop
Opis:
The paper presents a two-level relaxation heuristic for production planning for multistage flowshop systems with intermediate buffers. The method concerns unidirectional multistage systems where tasks with respect to many various types of products are performed simultaneously. The fixed and the alternative production routes are regarded in the method. The top-level is a stage loading, i.e., allocation of tasks among the stages. The base-level is a task scheduling - allocation of tasks among the stations. The linear mathematical models of mixed integer programming are used in the method. The time criterion is used in the minimization functions - the minimal schedule is fixed. The condition that variables are to be integers has been ignored in the heuristic. The relaxed heuristic developed in such a manner enables obtaining good results in a very short time. This paper discusses the multilevel approach as the developed production scheduling method serves the purpose of solving relatively large problems. Results of computational experiments with the proposed heuristic method are presented.
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2013, 61, 4; 929-942
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A predictive model of multi-stage production planning for fixed time orders
Autorzy:
Kozłowski, E.
Terkaj, W.
Gola, A.
Hajduk, M.
Świć, A.
Powiązania:
https://bibliotekanauki.pl/articles/407278.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
production planning
faulty parts predictability
mathematical model
linear quadratic control
Opis:
The traditional production planning model based upon a deterministic approach is well described in the literature. Due to the uncertain nature of manufacturing processes, such model can however incorrectly represent actual situations on the shop floor. This study develops a mathematical modeling framework for generating production plans in a multistage manufacturing process. The devised model takes into account the stochastic model for predicting the occurrence of faulty products. The aim of the control model is to determine the number of products which should be manufactured in each planning period to minimize both manufacturing costs and potential financial penalties for failing to fulfill the order completely.
Źródło:
Management and Production Engineering Review; 2014, 5, 3; 23-32
2080-8208
2082-1344
Pojawia się w:
Management and Production Engineering Review
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Using Internet of Services to Stablish a Service-Oriented Manufacturing Architecture model in Industry 4.0
Autorzy:
Reis, Jacqueline Zonichenn
Goncalves, Rodrigo Franco
Silva, Marcia Terra
Powiązania:
https://bibliotekanauki.pl/articles/2201164.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
internet
services
industry 4.0
production planning
service-oriented architecture
service bus
Opis:
The manufacturing industry has been reshaping its operations using digital technologies for a smart production towards a more customized demand. Nevertheless, the flexibility to attend the production plan changes in real time is still challenging. Although the Internet of Services (IoS) has been addressed as a key element for Industry 4.0, there is still a lack of clarity about the IoS contribution for advanced manufacturing. Through a case study, the paper aims to validate the adherence of a theoretical model named Service-Oriented Manufacturing Architecture (SOMA) in two manufacturing companies that have been already engaged in Industry 4.0. As main results, it was concluded that IoS could suit in one case of Industry 4.0 flexible production process but not in a mass production one. Considering the scarcity of research that exemplifies the IoS contribution, the present paper brings an important assessment on a real manufacturing scenario.
Źródło:
Management and Production Engineering Review; 2022, 13, 4; 137--151
2080-8208
2082-1344
Pojawia się w:
Management and Production Engineering Review
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Production Scheduling for the One Furnace – Two Casting Lines System
Autorzy:
Basiura, R.
Duda, J.
Stawowy, A.
Powiązania:
https://bibliotekanauki.pl/articles/379848.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
production planning
production scheduling
technologia informatyczna
przemysł odlewniczy
planowanie produkcji
harmonogramowanie produkcji
Opis:
The paper presents a scheduling production problem in foundry equipped with one furnace and two casting lines, which provides a number of different types of castings for a large number of clients. The amount of molten metal may not be greater than the capacity of the furnace and its load is a type of metal, from which the products are manufactured on automated casting lines. The purpose of planning is to create the processing order of metal, to prevent delays in the delivery of the ordered products to the customers. This problem is mixt of lot-sizing problem and scheduling problem on two machines (the lines) running in parallel. The article gives a mathematical model, which formally defines the optimization problem, and his relaxed version which is based on the concept of rolling-horizon planning. The proposed approaches were tested on the sample data.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2 spec.; 3-6
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Production scheduling for the furnace - casting line system
Autorzy:
Stawowy, A.
Duda, J.
Powiązania:
https://bibliotekanauki.pl/articles/382138.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
production planning
scheduling
technologia informacyjna
przemysł odlewniczy
planowanie produkcji
harmonogramowanie
Opis:
The problem considered in the paper is motivated by production planning in a foundry equipped with the furnace and casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The quantity of molten metal does not exceed the capacity of the furnace, the load is a particular type of metal from which the products are made in the automatic casting lines. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. The paper describes two computational intelligence algorithms for simultaneous grouping and scheduling tasks and presents the results achieved by these algorithms for example test problems.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 84-87
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Models and algorithms for production planning and scheduling in foundries - current state and development perspectives
Autorzy:
Stawowy, A.
Duda, J.
Powiązania:
https://bibliotekanauki.pl/articles/382778.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
technologia informatyczna
przemysł odlewniczy
planowanie produkcji
szeregowanie zadań
information technology
foundry industry
production planning
scheduling
Opis:
Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues), including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 69-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mathematical Programming for Lot Sizing and Production Scheduling in Foundries
Autorzy:
Duda, J.
Stawowy, A.
Basiura, R.
Powiązania:
https://bibliotekanauki.pl/articles/380801.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology
foundry industry
production planning
scheduling
zastosowanie technologii informatycznych
przemysł odlewniczy
planowanie produkcji
Opis:
The problem considered in the paper is motivated by production planning in a foundry equipped with the furnace and casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The quantity of molten metal does not exceed the capacity of the furnace, the load is a particular type of metal from which the products are made. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. The paper describes a mathematical programming model that formally defines the optimization problem and its relaxed version that is based on the conception of rolling-horizon planning.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 17-20
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Production Scheduling under Fuzziness for the Furnace - Casting Line System
Autorzy:
Duda, J.
Stawowy, A.
Powiązania:
https://bibliotekanauki.pl/articles/380049.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
production planning
production scheduling
fuzzy number
technologia informatyczna
przemysł odlewniczy
planowanie produkcji
harmonogramowanie produkcji
liczba rozmyta
Opis:
The problem considered in the paper is motivated by production planning in a foundry equipped with a furnace and a casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. However, contrary to the classic approach, we assumed the fuzzy nature of the demand set for a given day. The paper describes a genetic algorithm adapted to take into account the fuzzy parameters of simultaneous grouping and scheduling tasks and presents the results achieved by the algorithm for example test problem.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 29-32
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Multi-agent Approach to Production Scheduling in Foundries
Autorzy:
Duda, J.
Stawowy, A.
Powiązania:
https://bibliotekanauki.pl/articles/380130.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
production planning
production scheduling
multiagent approach
technologia informatyczna
przemysł odlewniczy
planowanie produkcji
harmonogramowanie produkcji
system wieloagentowy
Opis:
The paper describes a complete framework that uses a multi-agent approach for production scheduling in a foundry. Different types of autonomous agents have been designed, each playing a different role in the supply chain management of the fodundry, along with their responsibility and behavior in the system. In order to generate a proper and reliable schedule the agents negotiate with each other by sending messages compliant to FIPA ACL standard. A prototype of the system has been implemented in JADE and allowed to conduct preliminary simulation of the system. Although some agents some agents have been omitted in the prototype, it was possible to verify the main assumptions of the system, as well as, to indicate and discuss potential problems with its implementation into production practice.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2 spec.; 17-22
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization methods for lot-sizing problem in an automated foundry
Algorytmy planowania partii produkcyjnych w zautomatyzowanej odlewni
Autorzy:
Duda, J.
Stawowy, A.
Powiązania:
https://bibliotekanauki.pl/articles/354705.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology to the foundry industry
production planning
lot-sizing problem
planowanie produkcji
zastosowanie technologii informatycznych
Opis:
In the paper we studied a production planning problem in a mid-size foundry that provides tailor-made cast products in small lots for a large number of clients. Assuming that a production bottleneck is the furnace, a mixed-integer programming (MIP) model is proposed to determine the lot size of the items and the required alloys to be produced during each period of the finite planning horizon that is subdivided into smaller periods. As using an advanced commercial MIP solvers may be impractical for more complex and large problem instances, we proposed and compared a few computational intelligence heuristics i.e. tabu search, genetic algorithm and differential evolution. The examination showed that heuristic approaches can provide a good compromise between speed and quality of solutions and can be used in real-world production planning.
W pracy przedstawiono problem planowania produkcji w odlewni średniej wielkości, która dostarcza odlewy na zamówienie dla dużej liczby klientów. W takim problemie konieczne jest określenie wielkości partii produkcyjnej oraz ilości i gatunku metalu w każdym okresie skończonego horyzontu planowania, który jest podzielony na mniejsze podokresy. Przy założeniu, że wąskim gardłem jest piec do topienia metalu, zaproponowano programowanie całkowitoliczbowe mieszane (Mixed-Integer Programming - MIP) jako model planowania i harmonogramowania produkcji w odlewni. Jako że użycie zaawansowanych komercyjnych solverów może być niepraktyczne dla złożonych problemów, zaproponowano i porównano trzy heurystyki inteligencji obliczeniowej tj. tabu search, algorytm genetyczny i ewolucja różnicowa. Eksperymenty obliczeniowe wykazały, że algorytmy heurystyczne zapewniają zadowalającą szybkość i jakość rozwiązań.
Źródło:
Archives of Metallurgy and Materials; 2013, 58, 3; 863-866
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-15 z 27

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