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Wyszukujesz frazę "Pawełczyk, M." wg kryterium: Autor


Tytuł:
Earplug Actuator Selection for a Miniature Personal Active Hearing Protection System
Autorzy:
Pawełczyk, M.
Latos, M.
Powiązania:
https://bibliotekanauki.pl/articles/178052.pdf
Data publikacji:
2010
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
active noise control
fixed-parameter control
high-level noise
nonstationary noise
feedforward control
earplug
hearing protection
Opis:
There are many industrial environments which are exposed to a high-level noise. It is necessary to protect people from the noise. Most of the time, the consumer requires a miniature version of a noise canceller to satisfy the internal working place requirements. Very important thing is to select the most appropriate personal hearing protection device, for example an earplug. It should guarantee high passive noise attenuation and allow for secondary sound generation in case of active control. In many cases the noise is nonstationary. For instance, some of the noisy devices are switched on and off, speed of some rotors or fans changes, etc. To avoid any severe transient acoustic effects due to potential convergence problems of adaptive systems, a fixed-parameter approach to control is appreciated. If the noise were stationary, it would be possible to design an optimal control filter minimising variance of the signal being the effect of the acoustic noise and the secondary sound interference. Because of noise nonstationarity for most applications, the idea of generalised disturbance defined by a frequency window of different types has been developed by the authors and announced in previous publications. The aim of this paper is to apply such an approach to different earplugs and verify its noise reduction properties. Simulation experiments are conducted based on real world measurements performed using the G.R.A.S. artificial head equipped with an artificial mechanical ear, and the noise recorded in a power plant.
Źródło:
Archives of Acoustics; 2010, 35, 2; 213-222
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Adaptive Algorithms for Enhancement of Speech Subject to a High-Level Noise
Autorzy:
Latos, M.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/178055.pdf
Data publikacji:
2010
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
speech enhancement
adaptive system
line enhancer
LMS algorithm
high-level noise
nonstationary noise
earplug
active noise control
Opis:
There are many industrial environments which are exposed to a high-level noise, sometimes much higher than the level of speech. Verbal communication is then practically unfeasible. In order to increase the speech intelligibility, appropriate speech enhancement algorithms can be used. It is impossible to filter off the noise completely from the acquired signal by using a conventional filter, because of two reasons. First, the speech and the noise frequency contents are overlapping. Second, the noise properties are subject to change. The adaptive realisation of the Wienerbased approach can be, however, applied. Two structures are possible. One is the line enhancer, where the predictive realisation of the Wiener approach is used. The benefit of using this structure it that it does not require additional apparatus. The second structure takes advantage of the high level of noise. Under such condition, placing another microphone, even close to the primary one, can provide a reference signal well correlated with the noise disturbing the speech and lacking the information about the speech. Then, the classical Wiener filter can be used, to produce an estimate of the noise based on the reference signal. That noise estimate can be then subtracted from the disturbed speech. Both algorithms are verified, based on the data obtained from the real industrial environment. For laboratory experiments the G.R.A.S. artificial head and two microphones, one at back side of an earplug and another at the mouth are used.
Źródło:
Archives of Acoustics; 2010, 35, 2; 203-212
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Stability Conditions for the Leaky LMS Algorithm Based on Control Theory Analysis
Autorzy:
Bismor, D.
Pawelczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/177088.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
adaptive filtering
leaky LMS
stability
negative step size
identification
adaptive line enhancer
active noise control
Opis:
The Least Mean Square (LMS) algorithm and its variants are currently the most frequently used adaptation algorithms; therefore, it is desirable to understand them thoroughly from both theoretical and practical points of view. One of the main aspects studied in the literature is the influence of the step size on stability or convergence of LMS-based algorithms. Different publications provide different stability upper bounds, but a lower bound is always set to zero. However, they are mostly based on statistical analysis. In this paper we show, by means of control theoretic analysis confirmed by simulations, that for the leaky LMS algorithm, a small negative step size is allowed. Moreover, the control theoretic approach alows to minimize the number of assumptions necessary to prove the new condition. Thus, although a positive step size is fully justified for practical applications since it reduces the mean-square error, knowledge about an allowed small negative step size is important from a cognitive point of view.
Źródło:
Archives of Acoustics; 2016, 41, 4; 731-739
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Active Noise Control Using a Fuzzy Inference System Without Secondary Path Modelling
Autorzy:
Kurczyk, S.
Pawelczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/177155.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
active noise control
adaptive control
fuzzy inference system
FXLMS
sign varying step size
Opis:
For many adaptive noise control systems the Filtered-Reference LMS, known as the FXLMS algorithm is used to update parameters of the control filter. Appropriate adjustment of the step size is then important to guarantee convergence of the algorithm, obtain small excess mean square error, and react with required rate to variation of plant properties or noise nonstationarity. There are several recipes presented in the literature, theoretically derived or of heuristic origin. This paper focuses on a modification of the FXLMS algorithm, were convergence is guaranteed by changing sign of the algorithm steps size, instead of using a model of the secondary path. A Takagi-Sugeno-Kang fuzzy inference system is proposed to evaluate both the sign and the magnitude of the step size. Simulation experiments are presented to validate the algorithm and compare it to the classical FXLMS algorithm in terms of convergence and noise reduction.
Źródło:
Archives of Acoustics; 2014, 39, 2; 243-248
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Feedforward Control of a Light-Weight Device Casing for Active Noise Reduction
Autorzy:
Wrona, S.
Pawelczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/177744.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
active control
flexible structures
active noise control
active vibration control
active structural acoustic control
active casing
Opis:
It is possible to enhance acoustic isolation of the device from the environment by appropriately controlling vibration of a device casing. Sound insulation efficiency of this technique for a rigid casing was confirmed by the authors in previous publications. In this paper, a light-weight casing is investigated, where vibrational couplings between walls are much greater due to lack of a rigid frame. A laboratory setup is described in details. The influence of the cross-paths on successful global noise reduction is considered. Multiple vibration actuators are installed on each of the casing walls. An adaptive control strategy based on the Least Mean Square (LMS) algorithm is used to update control filter parameters. Obtained results are reported, discussed, and conclusions for future research are drawn.
Źródło:
Archives of Acoustics; 2016, 41, 3; 499-505
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Internal Model Control for a Light-Weight Active Noise-Reducing Casing
Autorzy:
Mazur, K.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/177886.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
active noise-vibration control
active structural acoustic control
active casing
Internal Model Control
Opis:
The active noise-reducing casing developed and promoted by the authors in recent publications have multiple advantages over other active noise control methods. When compared to classical solutions, it allows for obtaining global reduction of noise generated by a device enclosed in the casing. Moreover, the system does not require loudspeakers, and much smaller actuators attached to the casing walls are used instead. In turn, when compared to passive casings, the walls can be made thinner, lighter and with much better thermal transfer than sound-absorbing materials. For active noise control a feedforward structure is usually used. However, it requires an in-advance reference signal, which can be difficult to be acquired for some applications. Fortunately, usually the dominant noise components are due to rotational operations of the enclosed device parts, and thus they are tonal and multitonal. Therefore, it can be adequately predicted and the Internal Model Control structure can be used to benefit from algorithms well developed for feedforward systems. The authors have already tested that approach for a rigid casing, where interaction of the walls was significantly reduced. In this paper the idea is further explored and applied for a light-weight casing, more frequently met in practice, where each vibrating wall of the casing influences all the other walls. The system is verified in laboratory experiments.
Źródło:
Archives of Acoustics; 2016, 41, 2; 315-322
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Controllability-oriented placement of actuators for active noise-vibration control of rectangular plates using a memetic algorithm
Autorzy:
Wrona, S.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/176577.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
active control
flexible structures
actuators placement
controllability Gramian
evolutionary algorithm
memetic algorithm
Opis:
For successful active control with a vibrating plate it is essential to appropriately place actuators. One of the most important criteria is to make the system controllable, so any control objectives can be achieved. In this paper the controllability-oriented placement of actuators is undertaken. First, a theoretical model of a fully clamped rectangular plate is obtained. Optimization criterion based on maximization of controllability of the system is developed. The memetic algorithm is used to find the optimal solution. Obtained results are compared with those obtained by the evolutionary algorithm. The configuration is also validated experimentally.
Źródło:
Archives of Acoustics; 2013, 38, 4; 529-536
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Hammerstein Nonlinear Active Noise Control with the Filtered-Error LMS Algorithm
Autorzy:
Mazur, K.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/176841.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
active noise-vibration control
active structural acoustic control
adaptive algorithm
nonlinear system
Opis:
Active Noise Control (ANC) of noise transmitted through a vibrating plate causes many problems not observed in classical ANC using loudspeakers. They are mainly due to vibrations of a not ideally clamped plate and use of nonlinear actuators, like MFC patches. In case of noise transmission though a plate, nonlinerities exist in both primary and secondary paths. Existence of nonlinerities in the system may degrade performance of a linear feedforward control system usually used for ANC. The performance degradation is especially visible for simple deterministic noise, such as tonal noise, where very high reduction is expected. Linear feedforward systems in such cases are unable to cope with higher harmonics generated by the nonlinearities. Moreover, nonlinearities, if not properly tackled with, may cause divergence of an adaptive control system. In this paper a feedforward ANC system reducing sound transmitted through a vibrating plate is presented. The ANC system uses nonlinear control filters to suppress negative effects of nonlinearies in the system. Filtered-error LMS algorithm, found more suitable than usually used Filtered-reference LMS algorithm, is employed for updating parameters of the nonlinear filters. The control system is experimentally verified and obtained results are discussed.
Źródło:
Archives of Acoustics; 2013, 38, 2; 197-203
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Active noise control with a single nonlinear control filter for a vibrating plate with multiple actuators
Autorzy:
Mazur, K.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/176906.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
active noise-vibration control
active structural acoustic control
adaptive control
nonlinear control
Opis:
Vibrating plates can be used in Active Noise Control (ANC) applications as active barriers or as secondary sources replacing classical loudspeakers. The system with vibrating plates, especially when nonlinear MFC actuators are used, is nonlinear. The nonlinearity in the system reduces performance of classical feedforward ANC with linear control filters systems, because they cannot cope with harmonics generated by the nonlinearity. The performance of the ANC system can be improved by using nonlinear control filters, such as Artificial Neural Networks or Volterra filters. However, when multiple actuators are mounted on a single plate, which is a common practice to provide effective control of more vibration modes, each actuator should be driven by a dedicated nonlinear control filter. This significantly increases computational complexity of the control algorithm, because adaptation of nonlinear control filters is much more computationally demanding than adaptation of linear FIR filters. This paper presents an ANC system with multiple actuators, which are driven with a single nonlinear filter. To avoid destructive interference of vibrations generated by different actuators the control signal is filtered by appropriate separate linear filters. The control system is experimentally verified and obtained results are reported.
Źródło:
Archives of Acoustics; 2013, 38, 4; 537-545
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Active Noise-Vibration Control using the Filtered-Reference LMS Algorithm with Compensation of Vibrating Plate Temperature Variation
Autorzy:
Mazur, K.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/177469.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
active noise-vibration control
active structural acoustic control
adaptive control
gain scheduling
temperature influence
Opis:
Vibrating plates have been recently used for a number of active noise control applications. They are resistant to difficult environmental conditions including dust, humidity, and even precipitation. However, their properties significantly depend on temperature. The plate temperature changes, caused by ambient temperature changes or plate heating due to internal friction, result in varying response of the plate, and may make it significantly different than response of a fixed model. Such mismatch may deteriorate performance of an active noise control system or even lead to divergence of a model-based adaptation algorithm. In this paper effects of vibrating plate temperature variation on a feedforward adaptive active noise reduction system with the multichannel Filtered-reference LMS algorithm are examined. For that purpose, a thin aluminum plate is excited with multiple Macro-Fiber Composite actuators. The plate temperature is forced by a set of Peltier cells, what allows for both cooling and heating the plate. The noise is generated at one side of the plate, and a major part of it is transmitted through the plate. The goal of the control system is to reduce sound pressure level at a specified area on the other side of the plate. To guarantee successful operation of the control system in face of plate temperature variation, a gain-scheduling scheme is proposed to support the Filteredreference LMS algorithm.
Źródło:
Archives of Acoustics; 2011, 36, 1; 65-76
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Nonlinear Structural Acoustic Control with Shunt Circuit Governed by a Soft-Computing Algorithm
Autorzy:
Kurczyk, S.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/177699.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Active Noise Control
adaptive control
neural network
vibrating plate
Opis:
Noise control has gained a lot of attention recently. However, presence of nonlinearities in Signac paths for some applications can cause significant difficulties in the operation of control algorithms. In particular, this problem is common in structural noise control, which uses a piezoelectric shunt circuit. Not only vibrating structures may exhibit nonlinear characteristics, but also piezoelectric actuators. In this paper, active device casing is addressed. The objective is to minimize the noise coming out of the casing, by controlling vibration of its walls. The shunt technology is applied. The proposed control algorithm is based on algorithms from a group of soft computing. It is verified by means of simulations using data acquired from a real object.
Źródło:
Archives of Acoustics; 2018, 43, 3; 397-402
0137-5075
Pojawia się w:
Archives of Acoustics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence Of Thermal Treatment On Relaxor Properties Of BaBi2Nb2O9 Ceramics
Wpływ obróbki cieplnej na właściwości relaksorowe ceramiki BaBi2Nb2O9
Autorzy:
Adamczyk, M.
Pilch, M.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/353845.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ceramics
ferroelectric relaxor
BBN
thermal treatment
ceramika
relaksory ferroelektryczne
ceramika BBN
obróbka termiczna
Opis:
In the hereby paper the implications of thermal modification of BaBi2Nb2O9 ceramics in high vacuum (5×10−11 bar) at a temperature equal of 1173K are widely discussed. The mentioned modification caused changes in the ions concentration (confirmed by EDS and XPS analysis) and as a consequence an influence on the value of the unit cell parameters as well as on the dielectric and relaxor properties of described ceramics. The obtained results of EDS and XPS analysis of the sample before and after thermal treatment revealed bismuth ions diffusion to the surface of the sample (which was expected) and an almost complete the lack of barium ions on the modified surface. The comparison of EDS and XPS analysis results, suggested that they penetrated the interior of the sample and embedded into the crystal structure in place of bismuth. The hypothesis is in good agreement with the results of X-ray diffraction – the volume of the unit cell had an insignificant increase. The changes in the ions concentration influenced, also in a distinct manner, the dielectric and relaxor properties as well as on the shape of temperature characteristic of thermal stimulated depolarization current observed in BBN ceramics.
W niniejszym artykule są szeroko dyskutowane konsekwencje obróbki termicznej ceramiki BaBi2Nb2O9 w warunkach wysokiej próżni (5×10−11 bar) w temperaturze 1173K. Wyniki analizy XPS wykonane zarówno przed jak i po obróbce cieplnej ujawniły dyfuzję jonów bizmutu ku powierzchni próbki (co było oczekiwane) i prawie całkowity brak jonów baru na modyfikowanej powierzchni. Porównanie wyników analizy EDS i XPS sugeruje, że jony baru dyfundują do wnętrza próbki i najprawdopodobniej wbudowują się w strukturę krystaliczną w miejsca bizmutu. Ta hipoteza pozostaje w dobrej zgodności z wynikami badań rentgenowskich – objętość komórki elementarnej. Zmiany w koncentracji jonów wpływają również na właściwości dielektryczne oraz zachowania charakterystyczne dla ferroelektrycznych relaksorów, a także kształt charakterystyk temperaturowych prądów termicznie stymulowanej depolaryzacji (TSDC) obserwowanych w ceramice BBN.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 2A; 545-550
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Dielectric and mechanical properties of BaBi2(Nb0.99V0.01)2O9 Ceramics
Własności mechaniczne ceramiki BBN domieszkowanej wanadem
Autorzy:
Adamczyk, M.
Kozielski, L.
Pawełczyk, M.
Pilch, M.
Powiązania:
https://bibliotekanauki.pl/articles/352876.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ceramika BBN
własności mechaniczne
wanad
BBN ceramics
mechanical properties
vanadium
Opis:
The BBN ceramics doped by vanadium have been broadly recognized by using nano indentation techniques and ultrasound velocity and measurements. The results affirm that the vanadium admixture significantly improved the mechanical quality of ceramics. Such a small dopant doesn't change the dielectric properties, but we obtain visible increasing of the dielectric permittivity value and shifts the temperature of the ?max to higer values. The vanadium admixture decreased the diffusion degree ? as well as influenced on the parameters characteristic for the relaxor behaviour. Our suggestion is that partial substitution of the smaller vanadium ions into the niobium sites renders for example ordering of the dipoles.
Własności mechaniczne ceramiki BBN domieszkowanej wanadem były szeroko badane przy użyciu zarówno techniki nanoindentacji, jak i pomiaru prędkości rozchodzenia się fal ultradźwiękowych w materiale. Otrzymane wyniki potwierdziły przypuszczenie, że domieszka wanadu znacznie poprawia własności mechaniczne ceramiki. Tak mała ilość domieszki nie wpływa w znaczący sposób na własności dielektryczne ceramiki, jednak wpływ ten jest zauważalny. Mianowicie wzrasta wartość maksymalna przenikalności dielektrycznej przy jednoczesnym przesunięciu odpowiadającej jej temperatury ku wyższym wartością. Ponadto domieszka wanadu powoduje zmniejszenie stopnia rozmycia przejścia fazowego oraz wpływa na własności relaksorowe ceramiki.
Źródło:
Archives of Metallurgy and Materials; 2011, 56, 4; 1163-1168
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structural, Dielectric Specroscopy and Internal Friction Correlation in BaBi2Nb2O9 Ceramics
Korelacje pomiędzy strukturą, spektroskopią dielektryczną i tarciem wewnętrznym w ceramice BaBi2Nb2O9
Autorzy:
Adamczyk, M.
Kozielski, L.
Zachariasz, R.
Pawełczyk, M.
Szymczak, L.
Powiązania:
https://bibliotekanauki.pl/articles/353958.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
relaxor ferroelectrics
mechanical properties
ceramics
relaxor ferroelektryczny
właściwości mechaniczne
ceramika
Opis:
The research presented in this paper concerns BaBi2Nb2O9 (BBN) which is the member of the Aurivillius family and seems to be interesting from the point of view of its potential applications in storage media. Our investigations focused on temperature dependence crystal structure and mechanical properties of this ceramics as well as on the dielectric properties of samples. Correlation between positions of the maximum of the real part of electric permittivity and the behavior integral width of diffraction lines XRD versus temperature had been discussed based of the presence of polar nano-regions with orthorhombic distortion in macroscopic tetragonal matrix.
Wyniki badań przedstawionych w niniejszej pracy dotyczą ceramiki BaBi2Nb2O9 (BBN), która należy do rodziny materiałów o strukturze Aurivillius’a. Materiały te są bardzo interesujące z punktu widzenia zastosowań w urządzeniach elektronicznych. Przeprowadzone badania umożliwiły określenie temperaturowych zmian struktury krystalicznej oraz własności mechanicznych badanej ceramiki. Otrzymane zależności porównano z wynikami badań dielektrycznych. Stwierdzone korelacje pomiędzy położeniami maksimów na wykresie temperaturowej zależności rzeczywistej części przenikalności elektrycznej a zachowaniem całkowej szerokości połówkowej linii dyfrakcyjnych zostały przedyskutowane z uwzględnieniem obecności nano-obszarów polarnych o dystorsji rombowej w tetragonalnej makroskopowej matrycy.
Źródło:
Archives of Metallurgy and Materials; 2014, 59, 1; 7-10
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
An Analysis Of The Industrial Forging Process Of Flange In Order To Reduce The Weight Of The Input Material
Analiza przemysłowego procesu kucia odkuwki kołnierza w celu zmniejszenia masy materiału wsadowego
Autorzy:
Gronostajski, Z.
Hawryluk, M.
Kaszuba, M.
Misiun, G.
Niechajowicz, A.
Polak, S.
Pawełczyk, M.
Powiązania:
https://bibliotekanauki.pl/articles/354686.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
numerical modeling
forging
optimisation
modelowanie numeryczne
kucie
optymalizacja
Opis:
This paper presents an analysis of the industrial process of hot forging a flange. The authors developed several thermomechanical models of the forging process for which they carried out computer simulations using the MSC.Marc 2013 software. In the Jawor Forge flanges with a neck are manufactured by hot forging in crank presses with a maximum load of 25 MN. The input material, in the form of a square bar, is heated up to a temperature of 1150°C and then formed in three operations: upsetting, preliminary die forging and finishing die forging. The main aim of the studies and the numerical analyses, in which the geometry of the tools would be modified, was to maximally reduce the amount of the input material taking into account the capabilities of the Jawor Forge, and consequently to significantly reduce the production costs. Besides the Forge’s equipment resources, the main constraint for modifications was the flange-with-neck forging standard which explicitely defines the tolerances for this element. The studies, which included numerical modelling, infrared measurements and technological tests, consisted in changing the geometry of the tools and that of the forging preform. As a result, the optimum direction for modifications aimed at reducing the mass of the input material was determined. The best of the solutions, making it possible to produce a correct forging in the Jawor Forge operating conditions, were adopted whereby the weight of the preform was reduced by 6.11%. Currently research is underway aimed at the application of the proposed and verified modifications to other flange forgings.
Artykuł dotyczy analizy przemysłowego procesu kucia matrycowego na gorąco odkuwki typu kołnierz. Autorzy publikacji opracowali szereg modeli termomechanicznych procesu kucia, dla których przeprowadzili symulacje komputerowe z zastosowaniem oprogramowania MSC.Marc 2013. Przemysłowy proces wytwarzania kołnierzy z szyjką w kuźni Jawor wykonuje się metodą kucia na gorąco na prasach korbowych pracujących z maksymalnym obciążeniem 25 MN. Materiał wsadowy w postaci pręta kwadratowego jest nagrzewany do temperatury 1150°C i następnie kształtowany z wykorzystaniem trzech operacji – spęczania, matrycowania wstępnego oraz matrycowania wykańczającego. Głównym celem przeprowadzanych badań i analiz numerycznych polegających na modyfikacji geometrii narzędzi było jak największe ograniczenie wielkości materiału wsadowego przy jednoczesnym uwzględnieniu możliwości technologiczno-technicznych Kuźni Jawor. Miało to pozwolić na znaczącą redukcję kosztów produkcji. Za największy ogranicznik przeprowadzanych modyfikacji poza parkiem maszynowym zakładu przyjęto normę kucia kołnierzy z szyjką, która w jednoznaczny sposób definiuje tolerancje wykonywanego elementu. Przeprowadzone badania polegające na zmianie geometrii narzędzi i przedkuwki, obejmujące modelowanie numeryczne, pomiary termowizyjne oraz próby technologiczne pozwoliły określić optymalny kierunek wprowadzanych modyfikacji procesu umożlwiający redukcję masy materiału wsadowego. Przyjęcie przez autorów najlepszego z możliwych do uzyskania w warunkach Kuźnia Jawor rozwiązań pozwoliło na zmniejszenie masy wstępniaka o 6,11% w stosunku do masy wyjściowej. Obecnie trwają dalsze prace badawcze związane z przełożeniem zaproponowanych i zweryfikowanych zmian na inne odkuwki kołnierzowe.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 2A; 849-853
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł

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