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    Tytuł:
    The Stand Adopted For Process Investigations Thermal Reclamation
    Autorzy:
    Łucarz, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/380528.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    thermal reclamation
    used sand
    foundry engineering
    regeneracja termiczna
    masa zużyta
    odlewnictwo
    Opis:
    The paper presents the analysis of construction solutions of some thermal reclamation equipment applied in used sand reclamation treatment as well as the experimental appliance constructed according to the author`s own idea. The experimental apparatus enables the sand grains to be regained when the machine works in either the horizontal or the vertical position. Different construction versions of the apparatus were prepared to provide a variety of working conditions for thermal reclamation treatment in order to obtain the reclaimed sand in the most efficient way. The possibility of choosing from among various set points of the appliance, such as the temperature of reclamation process, the time of thermal treatment cycle, the method of fluidization (cold or hot air) and other individual parameters characteristic of particular construction versions create the conditions for comparative research.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 1 spec.; 103-106
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Studies on Aluminosilicate of Palygorskites Group Used as a Binder in Green Sands System
    Autorzy:
    Grabowska, B.
    Drożyński, D.
    Kaczmarska, K.
    Mrówka, N.
    Powiązania:
    https://bibliotekanauki.pl/articles/382461.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    binders
    green sand system
    aluminosilicates
    palygorskite
    attapulgite
    odlewnictwo
    spoiwo
    glinokrzemiany
    Opis:
    The possibility of application of aluminosilicate from the palygorskite (attapulgite) group as a potential substitute for bentonite in green sand system application were evaluated. The effectiveness of the application of this aluminosilicate as a binder in sand grains was determined based on the results of the determination flowability, apparent density, permeability, compacability, wear resistance and compressive, tensile and shear strength of the green sands with attapulgite participation or with a mixture of bentonite-attapulgite. The results with the properties obtained for the green sand bonded by bentonite were compared. Based on these results, it was found that attapulgite as a main binder material in the green sand does not guarantee the respective properties of moulding (e.g. it was observed low green strength properties, high apparent density of mixture, low compaction and very low wear resistance). It was recognized that the natural form of attapulgite require modification in order to obtain the appropriate properties of moulding sands, which is the subject of future work within the scope of the development application of aluminosilicate in foundry industry.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 1 spec.; 31-36
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Sand Wetting on Physically Hardened Moulding Sands Containing a Selected Inorganic Binder. Part 1
    Autorzy:
    Stachowicz, M.
    Granat, K.
    Pałyga, Ł.
    Powiązania:
    https://bibliotekanauki.pl/articles/381331.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    microwaves
    water glass
    wetting
    strength
    odlewnictwo
    mikrofale
    szklanka wody
    zwilżanie
    wytrzymałość
    Opis:
    In the paper, an attempt was made to evaluate the effect of preliminary wetting of high-silica base during preparation of moulding sands containing a selected grade of sodium water-glass, designed for hardening by traditional drying or by electromagnetic microwaves at 2.45 GHz. In the research, some water was dosed during stirring the sandmix before adding 1.5 wt% of the binder that was unmodified sodium water-glass grade 137, characterised by high molar module within 3.2 to 3.4. Scope of the examinations included determining the effect of wetting the base on mechanical parameters like compression, bending and tensile strength, as well as on technological parameters like permeability, abrasion resistance and apparent density. The research revealed a significant positive effect of adding water to wet surfaces of high-silica base grains on mechanical properties and quality of moulding sands hardened by physical methods, in particular by microwave heating.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 1; 73-78
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Performance evaluation of rotary mixers through monitoring of power energy parameters
    Ocena działania mieszarek wirnikowych poprzez monitorowanie parametrów energetycznych
    Autorzy:
    Smyksy, K.
    Ziółkowski, E.
    Wrona, R.
    Brzeziński, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/356135.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    foundry machines
    moulding sand mixers
    odlewnictwo
    maszyny odlewnicze
    mieszarki masy formierskiej
    Opis:
    A method is outlined that can be adopted for measuring the power demand by moulding sand mixers using a dedicated computer system enabling the monitoring and recording of instantaneous voltage and current levels of power taken up by foundry machines and installations. This system allows the operational parameters of electric-powered devices to be effectively monitored. Of particular importance is the energy efficiency level. Monitoring of the machine operation is also required for evaluation of the sand preparation processes. The methodology of measurements and processing of measurement data is explained using the example of a state-of-the-art rotary mixer for laboratory applications. Tests have confirmed the adequacy and good performance of the microprocessor system used in measurements, allowing the energy efficiency parameters of the mixer drive to be determined. The fundamental aspects involved in power demand monitoring include: optimisation and control of the mixing process, taking into account the sand quality and mixer performance. It has to be emphasised that the measurement results can be also utilised in optimisation of the machine’s constructional and operational features. Tests confirm that variations of moisture content in sand can impact on selected power energy parameters.
    W artykule przedstawiono metodykę pomiarów poboru mocy przez mieszarki masy formierskiej, z zastosowaniem oryginalnego komputerowego systemu przeznaczonego do monitorowania i rejestracji chwilowych wartości napięć, prądów i mocy pobieranej przez odlewnicze maszyny i urządzenia. System ten umożliwia kontrolę eksploatacyjnych parametrów urządzeń o napędzie elektrycznym. Istotnym parametrem jest energochłonność. Poprzez monitorowanie pracy urządzeń, możliwa jest również ocena procesu technologicznego sporządzania masy formierskiej. Metodykę pomiarów oraz sposób analizy wybranych wyników omówiono na przykładzie badań nowoczesnej, wirnikowej mieszarki laboratoryjnej. Przeprowadzone badania potwierdziły funkcjonalność i przydatność zastosowanego w pomiarach mikroprocesorowego systemu. Umożliwia on określenie szeregu istotnych parametrów z punktu widzenia energochłonności pracy napędów mieszarki. Podstawowe, istotne aspekty monitoringu poboru mocy to: optymalizacja i kontrola procesu mieszania, uwzględniająca jakość sporządzanej masy formierskiej oraz ocene poprawności pracy mieszarki. Podkreślenia wymaga również możliwość wykorzystania wyników pomiarów w optymalizacji konstrukcji i eksploatacji urządzenia. W badaniach potwierdzono wpływ zmiany wilgotności masy na wybrane parametry energetyczne.
    Źródło:
    Archives of Metallurgy and Materials; 2013, 58, 3; 911-914
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Overheating Degree on Activation Efficiency of Water-glass Containing Sandmix Hardened by Traditional Drying
    Autorzy:
    Stachowicz, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/380929.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    moulding sand
    overheating degree
    reclaimed binder
    odlewnictwo
    masa formierska
    stopień przegrzania
    spoiwo regenerowane
    Opis:
    Presented are results of a preliminary research on the possibility to use innovative operations of activating inorganic binders during a reclamation process of used sandmixes containing water-glass, hardened by traditional drying. The moulding sand to be examined was prepared of high-silica sand and the selected water-glass grade 145. Next, it was subject to mixing components, compacting, hardening by traditional drying at 100°C, thermal loading of the mould up to 800°C, cooling-down to ambient temperature, knocking-out, various kinds of mechanical dry and wet reclamation to restore bonding properties to the sandmix. For examinations, two ranges of overheating the mould were selected, determined on the grounds of final strength (Rctk) of the sandmixes. It was found, among others, that overheating and dedusting affect activation of a used sandmix. There is a possibility of partial restoring binding properties of the binder by its rehydration in used-up and properly processed moulding sand, provided that hardening was performed by a physical method.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 2 spec.; 77-82
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Sand Wetting on Physically Hardened Moulding Sands Containing a Selected Inorganic Binder. Part 2
    Autorzy:
    Stachowicz, M.
    Granat, K.
    Pałyga, Ł.
    Powiązania:
    https://bibliotekanauki.pl/articles/379478.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    microwaves
    hardening
    moulding sand
    inorganic binder
    strength
    odlewnictwo
    mikrofale
    hartowanie
    masa formierska
    spoiwo nieorganiczne
    wytrzymałość
    Opis:
    In the paper, an attempt is made to explain the previously observed increased effectiveness of utilising hydrated sodium water-glass grade 137 after hardening moulding sands with selected physical methods. In the modified process of preparing sandmixes, during stirring components, water as a wetting additive was introduced to the sand-binder system. Presented are examination results of influence of faster microwave heating and slower traditional drying of the so-prepared moulding sands on their tensile and bending strength, calculated per weight fraction of the binder. The measurement results were confronted with SEM observations of linking bridges and with chemical analyses of grain surfaces of high-silica base. On the grounds of comprehensive evaluation of hardened moulding sands, positive effects were found of the applied physical process of binder dehydration and presence of the wetting additive. It was observed that introduction of this additive during stirring, before adding the binder, improves flowing the binder to the places where durable linking bridges are created. It was also found that the applied methods of hardening by dehydration enable creation of very durable linking bridges, strongly connected with the sand base, which results in damages of high-silica grain surfaces, when the bridges are destroyed.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 1; 79-84
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Temperature on Chromite-Based Moulding Sands Bonded with Sodium Silicate
    Autorzy:
    Stachowicz, M.
    Kamiński, M.
    Granat, K.
    Pałyga, Ł.
    Powiązania:
    https://bibliotekanauki.pl/articles/382605.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    chromite sand
    moulding sand
    baking temperature
    sodium silicate
    odlewnictwo
    piasek formierski
    masa formierska
    temperatura zapiekania
    krzemian sodu
    Opis:
    In the paper, a research on effects of baking temperature on chromite sand base of moulding sands bonded with sodium silicate is presented. Pure chromite sand and its chromite-based moulding sand prepared with use of sodium silicate were subjected to heating within 100 to 1200 °C. After cooling-down, changes of base grains under thermal action were determined. Chromite moulding sand was prepared with use of 0.5 wt% of domestic made, unmodified sodium silicate (water-glass) grade 145. After baking at elevated temperatures, creation of rough layer was observed on grain surfaces, of both pure chromite sand and that used as base of a moulding sand. Changes of sand grains were evaluated by scanning microscopy and EDS analyses. It was found that changes on grain surfaces are of laminar nature. The observed layer is composed of iron oxide (II) that is one of main structural components of chromite sand. In order to identify changes in internal structure of chromite sand grains, polished sections were prepared of moulding sand hardened with microwaves and baked at elevated temperatures. Microscopic observations revealed changes in grains structure in form of characteristically crystallised acicular particles with limited magnesium content, intersecting at various angles. EDS analysis showed that these particles are composed mostly of chromium oxide (III) and iron oxide (II). The temperature above that the a.m. changes are observed in both chromite-based moulding sand and in pure chromite sand. The observed phenomena were linked with hardness values and mass of this sand.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 4; 147-152
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Temperature on Chromite-Based Moulding Sands Bonded with Sodium Silicate
    Autorzy:
    Stachowicz, M.
    Kamiński, M.
    Granat, K.
    Pałyga, Ł.
    Powiązania:
    https://bibliotekanauki.pl/articles/381070.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    chromite sand
    moulding sand
    baking temperature
    sodium silicate
    odlewnictwo
    piasek formierski
    masa formierska
    temperatura zapiekania
    krzemian sodu
    Opis:
    In the paper, a research on effects of baking temperature on chromite sand base of moulding sands bonded with sodium silicate is presented. Pure chromite sand and its chromite-based moulding sand prepared with use of sodium silicate were subjected to heating within 100 to 1200°C. After cooling-down, changes of base grains under thermal action were determined. Chromite moulding sand was prepared with use of 0.5 wt% of domestic made, unmodified sodium silicate (water-glass) grade 145. After baking at elevated temperatures, creation of rough layer was observed on grain surfaces, of both pure chromite sand and that used as base of a moulding sand. Changes of sand grains were evaluated by scanning microscopy and EDS analyses. It was found that changes on grain surfaces are of laminar nature. The observed layer is composed of iron oxide (II) that is one of main structural components of chromite sand. In order to identify changes in internal structure of chromite sand grains, polished sections were prepared of moulding sand hardened with microwaves and baked at elevated temperatures. Microscopic observations revealed changes in grains structure in form of characteristically crystallised acicular particles with limited magnesium content, intersecting at various angles. EDS analysis showed that these particles are composed mostly of chromium oxide (III) and iron oxide (II). The temperature above that the a.m. changes are observed in both chromite-based moulding sand and in pure chromite sand. The observed phenomena were linked with hardness values and mass of this sand.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 2; 95-100
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Modified Hot Distortion Test to Investigate the Effect of the Inorganic Binder on the High-Temperature Behaviour of Physically Hardened Moulding Sands
    Autorzy:
    Stachowicz, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/382822.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    sodium silicate
    bonded sand
    thermal deformation
    hot distortion test
    microwave heating
    odlewnictwo
    krzemian sodu
    piasek związany
    odkształcanie termiczne
    nagrzewanie mikrofalowe
    Opis:
    This study is an attempt to determine by Hot Distortion Test (HDT) the impact of physical methods of hardening inorganic binders in the moulding sands on phenomena caused by influence of thermal energy from heating elements with a temperature of 900°C +/- 10°C. Medium silica sand-based moulding mixtures were densified and then hardened using two physical methods: microwave heating at a frequency of 2.45 GHz or classical drying at a temperature of 110°C. Sodium silicate bonded sand (SSBS) with five unmodified kinds of hydrated sodium silicates subjected to two different types of hardening method were assessed in terms of their behaviour in high temperature. Thermal behaviour by means of deformation measurement was carried out with a modified Hot Distortion Test (mHDT). Due to this advanced, but unstable by appropriate standards Hot Distortion Test gives an opportunity to measure thermoplastic deformations (L) in moulding sands in many aspects, such as time of annealing. Research carried out in this way exposed differences between inorganic binders with molar module ranging from 3.4 to 2.0. It was established that deformations under the influence of high temperature last the longest in SSBS containing binders with molar module ranging from 3.4 to 2.9. Similarly, for these types of moulding sands the method of hardening the binder is found to be essential for increasing/decreasing the rate of thermoplastic deformations during the annealing of samples. The samples of SSBS made with binders with molar module from 2.5 to 2.0 are found to be excessively susceptible to thermoplastic deformation as a result of heating them in high environmental temperature presence.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 2; 45-50
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Prediction of Properties of Microwave-Hardened Sandmixes Containing Water-Glass with Use of Neural Networks
    Autorzy:
    Stachowicz, M.
    Pałyga, Ł.
    Granat, K.
    Powiązania:
    https://bibliotekanauki.pl/articles/382728.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry engineering
    artificial neural network
    loose self-hardening sand
    moulding sand
    water glass
    microwave
    odlewnictwo
    sztuczna sieć neuronowa
    sypka masa samoutwardzalna
    masa formierska
    szkło wodne
    mikrofala
    Opis:
    Presented are results of a research on the possibility of using artificial neural networks for forecasting mechanical and technological parameters of moulding sands containing water-glass, hardened in the innovative microwave heating process. Trial predictions were confronted with experimental results of examining sandmixes prepared on the base of high-silica sand, containing various grades of sodium water-glass and additions of a wetting agent. It was found on the grounds of obtained values of tensile strength and permeability that, with use of artificial neural networks, it is possible complex forecasting mechanical and technological properties of these materials after microwave heating and the obtained data will be used in further research works on application of modern analytic methods for designing production technology of high-quality casting cores and moulds.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 2; 99-104
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-10 z 10

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