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Wyszukujesz frazę "simulation process" wg kryterium: Temat


Wyświetlanie 1-6 z 6
Tytuł:
Intelligent hybrid material slide component for machine tools
Autorzy:
Möhring, H. C.
Wiederkehr, P.
Baumann, J.
König, A.
Spieker, C.
Müller, M.
Powiązania:
https://bibliotekanauki.pl/articles/100179.pdf
Data publikacji:
2017
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
process stability simulation
thermal analysis
machine tool
Opis:
In mid-scale and large five axis overhead gantry type milling machines, the vertical z-slide (ram) often constitutes one of the most sensitive and critical components regarding stiffness, structural vibrations and thermal influences. During machining, the z-slide is loaded by (quasi-) static process and drive forces, transient acceleration forces, periodic excitations by the tool engagement, as well as by thermal effects resulting from altering ambient conditions, heated chips, cooling lubricant and power losses in drives, guides and bearings. Deflections, thermal deformations and vibrations of the z-slide lead to geometric machining errors and inacceptable surface location errors at the workpieces. Furthermore, instable cutting conditions and regenerative chatter limit applicable material removal rates and, thus, productivity. In this work, a newly developed hybrid material structure for an exemplary z-slide, involving metal parts and mineral cast, is introduced. Structural optimization methods as well as process simulation techniques were applied in order to derive the final design solution. The integration of active cooling circuits for thermal stabilization is investigated and the use of fibre optical strain sensors is analysed with respect to a state monitoring of the machine tool component.
Źródło:
Journal of Machine Engineering; 2017, 17, 1; 17-30
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Sensitivity analysis of the constitutive models in FEM-based simulation of the cutting process
Autorzy:
Niesłony, P.
Grzesik, W.
Powiązania:
https://bibliotekanauki.pl/articles/99793.pdf
Data publikacji:
2013
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
FEM
constitutive models
simulation
cutting process
Opis:
The paper considers the problem of the influence of constitutive model parameters on the results of FEM-based simulation of the orthogonal cutting process using C45 (AISI 1045) carbon steel and multilayer-coated carbide tool. The simulations were based on the power constitutive law (PL) with a special consideration of the temperature-related thermal influences. The sensitivity analysis performed concerns the models proposed by Özel and Kalhori and own data in the form of multi-regressive equations for the substrate and coating components that were applied. In particular, the values of n exponent were varied in order to assess the simulation results. The FEM simulations include the average interface temperature, the distribution of temperature on the rake face and within the wedge body, as well as cutting forces. By modifying the PL parameters, the prediction errors lower than 15% were obtained.
Źródło:
Journal of Machine Engineering; 2013, 13, 1; 106-116
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simulation aided design of intelligent machine tool components
Autorzy:
Mohring, H. C.
Wiederkehr, P.
Leopold, M.
Nguyen, L. T.
Hense, R.
Siebrecht, T.
Powiązania:
https://bibliotekanauki.pl/articles/100035.pdf
Data publikacji:
2016
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
characteristic diagram based correction
structure model based correction
thermoelastic deformation
online enabled TCP correction machine tool
intelligent component
process simulation
layout methodology
Opis:
By integrating sensors and actuators, intelligent machine tool components can be realized, which allow the monitoring of machining processes and machine tool states and an active influencing of process conditions. In the design and layout of these intelligent machine tool components, their mechanical structure and the functional performance of the sensor and actuator sub-systems have to be optimized. As an example, a sensor and actuator integrated fixture system for clamping large but sensitive aerospace structural parts is presented here. In order to investigate the major influences of design approaches on the behaviour of the workpiece and fixture, especially with respect to vibrations and process stability during milling, multiple test rigs and prototypes for basic analyses and machining tests were developed and realized. Experimental and Finite Element Analysis (FEA) results are presented and discussed. Process simulations were conducted taking the dynamic behaviour of the clamped workpiece at different processing steps into account. This simulation can be used for predicting the limits of the process stability. An approach of sensor and actuator integration is described and test results are shown. The paper introduces a principle design and layout methodology for similar intelligent machine tool components.
Źródło:
Journal of Machine Engineering; 2016, 16, 3; 5-33
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
3D FEM simulations and experimental studies of the turning process of Inconel 718 superalloy
Autorzy:
Nieslony, P.
Grzesik, W.
Żak, K.
Laskowski, P.
Powiązania:
https://bibliotekanauki.pl/articles/99410.pdf
Data publikacji:
2014
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
2D FEM simulation
3D FEM simulation
cutting process
Inconel 718
Opis:
This paper is focused on the finite element analysis of machining of Inconel 718 superalloy in a non-orthogonal (3D) turning process. The cutting experiments were carried out on the cylindrical workpiece of Inconel 718 with the cutting speed of 60-90 m/min, the feed rate of 0.1 mm/rev and different depths of cut. The FEM simulations include the average and maximum interface temperatures, the resultant cutting force and its three components and the chip thickness obtained for the 3D turning process. The simulation results were compared with experimental data obtained in the non-orthogonal process. It was found that the experimental values of the cutting forces are underestimated (about 23-30%) in relation to the FEM simulation data. Additionally, it was noted that the cutting depth has a significant effect on the average interface temperature only when using a non-orthogonal turning process.
Źródło:
Journal of Machine Engineering; 2014, 14, 2; 16-26
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of mechanical characteristics of face milling process of Ti6AI4V alloy using experimental and simulation data
Autorzy:
Nieslony, P.
Grzesik, W.
Bartoszuk, M.
Habrat, W.
Powiązania:
https://bibliotekanauki.pl/articles/99589.pdf
Data publikacji:
2016
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
FEM simulation
milling process
titanium alloy
cutting forces
Opis:
This paper presents experimental and 3D FEM simulation results obtained for the Johnson-Cook material constitutive model and variable cutting conditions. Face milling tests were carried out using a Ti6Al4V titanium alloy as the workpiece and coated carbide indexable inserts. CAD models of the cutting tool insert and the face milling head were generated and implemented into FEM package used. The machining conditions were selected based on real production data from aerospace sector. In particular, changes of power and specific cutting energy were analyzed in terms of the rotation angle of the milling head and the ratio of the uncut chip thickness against the cutting edge radius.
Źródło:
Journal of Machine Engineering; 2016, 16, 3; 58-66
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Cutting Conditions on Temperature Distribution in Face Milling of Inconel 718 Nickel-Chromium Alloy
Autorzy:
Grzesik, W.
Nieslony, P.
Habrat, W.
Laskowski, P.
Powiązania:
https://bibliotekanauki.pl/articles/99958.pdf
Data publikacji:
2015
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
3D FEM simulation
milling process
nickel-chromium alloy
Opis:
This paper presents 3D FEM simulation results obtained for the milling operations on a nickel-chromium alloy (Inconel 718) using the Johnson-Cook material constitutive model and variable cutting conditions. Face milling tests were carried out using silicon-aluminum-oxygen-nitrogen (SiAlON) ceramic cutting tools inserts. The machining conditions were selected based on real production data (cutting speed of vc=750 and 800 m/min, feed of f=0.1, 0.125 and 0.15 mm/t, depth of cut of ap=1, 1.5 and 2 mm). The FEM simulations include the maximum and average values of the cutting temperature. They were compared with experimental data obtained by using the high speed infra-red camera.
Źródło:
Journal of Machine Engineering; 2015, 15, 2; 5-16
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-6 z 6

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