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Wyszukujesz frazę "cutting tool" wg kryterium: Temat


Wyświetlanie 1-11 z 11
Tytuł:
Controlled turning process for the production of friction-reduced cylinder liners with a defined free-form geometry
Autorzy:
Denkena, Berend
Bergmann, Benjamin
Handrup, Miriam
Schmidt, Christopher
Powiązania:
https://bibliotekanauki.pl/articles/1833769.pdf
Data publikacji:
2021
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
free-form turning
active cutting tool
friction reduction
Opis:
Friction in the piston-cylinder system of combustion engines has a great influence on fuel consumption. To reduce the friction of combustion engines, free-form cylinder liners and microstructured cylinder liners have proven to be advantageous. However, the combination of both processes is not industrially realized today because of an increased manufacturing effort due to a higher number of process steps. To save resources in form of honing oil in the production, the free-form can be machined by a dry turning process instead of form honing. A combination with the microstructuring process in a single manufacturing step would furthermore reduce non-productive time. This paper presents a piezo-actuated hybrid tool that can carry out both processes. The tool wear and the behavior during free-form fine machining of cylinder liners are investigated. A process control system is introduced that controls the cylinder liner geometry by adapting the process parameters during free-form turning.
Źródło:
Journal of Machine Engineering; 2021, 21, 3; 47--59
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental Investigation into Parameters Influencing Roll Tensioning of Circular Saw Blades
Autorzy:
Heisel, U.
Stehle, T.
Ghassemi, H.
Powiązania:
https://bibliotekanauki.pl/articles/99653.pdf
Data publikacji:
2015
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
circular saw
wood machining
cutting tool
metal forming
Opis:
Circular saw blades are rolled in the shape of a ring by special roll tensioning machines to improve the static and dynamic behaviour of steel saw blades. Plastic deformation and strain hardening in the roller track area cause residual stresses in the circular saw blade, which influence the static stiffness and the natural frequencies of the circular saw blade. Roll tensioning is one of the important parts when producing circular saws, especially in the production of thin circular saw blades. Although the influence of the roll tensioning process on the static and dynamic properties is well-known, it is interesting to further investigate the parameters influencing the roll tensioning process. This paper presents the influence of various parameters on the roll tensioning process, such as material properties, rolling force, contact condition between roller wheels and circular saw blade. These investigations help to find the optimisation ability of this process and to gain a better understanding of the relationships between roll tensioning processes and improved static and dynamic properties of thin saw blades.
Źródło:
Journal of Machine Engineering; 2015, 15, 1; 98-111
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investigation of Initial Wear Period of Differently Coated Carbide Cutting Tools
Autorzy:
Bartoszuk, M.
Grzesik, W.
Powiązania:
https://bibliotekanauki.pl/articles/99561.pdf
Data publikacji:
2015
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
orthogonal cutting
coatings
tool wear
stainless steel
Opis:
In this paper the results of experimental studies concerning the phenomenon of initial period of the wear of differently coated sintered carbide tools when dry orthogonal cutting of an AISI 321 austenitic stainless steel are presented. The motivation for this study results from the lack of technological guides concerning the optimal choice of coated cutting tools for machining of corrosion resistant austenitic stainless steels. A number of cutting tool inserts with the plane rake face made of a fine H10F sintered carbide substrate with specially deposited TiN, including TiCN, TiAlN, AlTiN and AlCrN single layers were used in wear tests. Both rake and flank faces of the cutting inserts were examined by optical and confocal microscopy after controlled tool wear. The possible wear mechanisms in terms of changes of the tool-chip contact were investigated.
Źródło:
Journal of Machine Engineering; 2015, 15, 4; 37-45
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A Study of Cutting and Forming Threads with Coated HSS Taps
Autorzy:
Piska, M.
Sliwkova, P.
Powiązania:
https://bibliotekanauki.pl/articles/99697.pdf
Data publikacji:
2015
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
threads
cutting
forming
surface quality
tool life
Opis:
Tapping is a very common machining process for producing internal threads. A tap is a cylindrical or tapered thread cutting tool having threads of a desired form on the periphery. Combining rotary motion with axial motion, a tap cuts or forms the internal thread. Due to desired accuracy and versatility of thread profiles most taps are made of high speed steel. Physical surface coating taps (monolayer, duplex or triplex) increases tap life and improves thread finish. Regarding the CNC canned cycles the demands on safe tool performance of the threads are more and more urgent. This paper deals with a study of 2D surface parameters, Coulomb´s coefficient of friction, energy consumption and cutting/forming performance of selected PVD coated HSS taps when machining of carbon steel C45 and forming of hardened steel 42CrMo4V.
Źródło:
Journal of Machine Engineering; 2015, 15, 3; 65-74
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Process - machine tool thermal interaction
Autorzy:
Jedrzejewski, J.
Grzesik, W.
Kwasny, W.
Modrzycki, W.
Powiązania:
https://bibliotekanauki.pl/articles/1429322.pdf
Data publikacji:
2008
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tool
cutting process device
part
interaction
Opis:
Hereby paper shows the structure of mutually connected thermal interactions in a machine tool, a tool and a workpiece, which finally leave their traces on a machined workpiece in form of machining errors. Thermal interactions of a machine tool and the environment on own and workpiece errors were discussed. Thermal interaction cases were considered, connected with the varying environment and the main drive operation, as well as total influence of the varying environment, main drive and two drives of controllable axes. The interactions of the cutting process itself were discussed, assuming three basic mechanisms: thermal, physically-mechanical and tribological. On the example of turning it was proven that the character of changes in total influences between the tool and workpiece has the shape of a temperature curve.
Źródło:
Journal of Machine Engineering; 2008, 8, 3; 91-106
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Contemporary challenges in tool condition monitoring
Autorzy:
Jemielniak, Krzysztof
Powiązania:
https://bibliotekanauki.pl/articles/99861.pdf
Data publikacji:
2019
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
tool wear monitoring
metal cutting
signal processing
signal feature
Opis:
Implementation of robust, reliable tool condition monitoring (TCM) systems in one of the preconditions of introducing of Industry 4.0. While there are a huge number of publications on the subject, most of them concern new, sophisticated methods of signal feature extraction and AI based methods of signal feature integration into tool condition information. Some aspects of TCM algorithms, namely signal segmentation, selection of useful signal features, laboratory measured tool wear as reference value of tool condition – are nowadays main obstacles in the broad applicationof TCM systems in the industry. These aspects are discussed in the paper, and some solutions of the problems are proposed.
Źródło:
Journal of Machine Engineering; 2019, 19, 1; 48-61
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Characterization of band sawing based on cutting forces
Autorzy:
Thaler, T.
Bric, I.
Bric, R.
Potocnik, P.
Muzic, P.
Govekar, E.
Powiązania:
https://bibliotekanauki.pl/articles/99509.pdf
Data publikacji:
2012
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
band sawing
cutting forces
condition monitoring
tool wear
chatter
Opis:
Band sawing is one of the most efficient methods for which in general it is known that uneven tool wear, chatter and cutting blade defects can affect cutting performance significantly. A data acquisition system was arranged on an industrial band saw machine in order to characterize the band sawing process based on measurements of forces. In this paper, the cutting force signals are analyzed in order to demonstrate important relations to workpiece and cutting blade properties. It is shown that cutting forces contain information about in homogeneity of a cut workpiece. Signals of cutting forces also reveal important properties of blade geometry that is related to uneven blade wear. Discontinuities such as blade welding are clearly evident in force signals and it is shown that unevenness of blade backing geometry can cause a significant variation in forces due to wedging between the workpiece and a blade support. An original method for blade shape extraction from force signals is presented in detail. Paper also reports on chatter phenomena observed at specific cutting conditions. Possible solutions to the addressed problems and phenomena are discussed in the conclusion.
Źródło:
Journal of Machine Engineering; 2012, 12, 1; 41-54
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development on AI optimizing technology of NC program using tool free-cutting temperature for turning
Autorzy:
Tanabe, Ikuo
Isobe, Hiromi
Powiązania:
https://bibliotekanauki.pl/articles/2212054.pdf
Data publikacji:
2023
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
NC program
correction
free-cutting temperature
high productivity
tool condition
Opis:
In recent years, manufacturing must not only focus on high precision and productivity, but also on saving energy, resources and the environment. At the same time, there are increasing demands for high quality, high grade, wear resistance, heat-resisting property and high rigidity in machining workpieces. Therefore, for example, when creating NC programmes for machining difficult-to-machine materials such as titanium alloys and nickel alloys used in the aerospace industry, it has been very difficult to determine their optimum cutting conditions and create highly productive NC programmes due to lack of experience. Therefore, an AI optimizing technology of NC program using tool free-cutting temperatures for turning was developed and evaluated. The turning was used for this research and neural networks were used for AI optimizing. The algorithm for optimizing NC program using tool free-cutting temperature was firstly developed. Then the AI optimizing program for NC program was developed by C programming language. Previous NC program can rewrite for optimum condition by using the AI optimizing program. The proposed AI optimizing technology of NC program was evaluated by the several experiments. It is concluded from the results that; (1) The AI optimizing program for NC programmes using tool free-cutting temperatures in turning was developed, (2) The developed program was very useful for high productivity, long tool life and environmentally friendly.
Źródło:
Journal of Machine Engineering; 2023, 23, 1; 57--70
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simulation Testing of the Machine Tool Equipped With the Active Feed Drive
Autorzy:
Sveda, J.
Valasek, M.
Sika, Z.
Powiązania:
https://bibliotekanauki.pl/articles/971162.pdf
Data publikacji:
2009
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tool
feed drive
control loop simulation
cutting force
vibration suppression
Opis:
The vibration of a machine tool is mainly caused by the dynamic acceleration of a motion axis and by the forces that act on it. All the disturbance forces are transmitted to the machine tool frame through the drive (motor) and its regulation loop and they excite its vibrations. Thus the achievable dynamics and machining quality is negatively influenced. There are several possibilities how to suppress the excited vibrations including the recently introduced "motor on motor" technique which is based on the serial connection of two linear motors. This paper presents new simulation results performed on the simulation model of a real machine tool. The maximal achievable tuning of the regulation loop parameters of the motion axis equipped with the "motor on motor" technique was confronted with the conventional feed drive setting. The "motor on motor" feed drive properties were also tested in the virtual machining operation mode where the real measured cutting force was used. The sensitivity analysis of the reaction force and the middle mass movement of the "motor on motor" feed drive solution to the predicted cutting force introduced to the feed drive control has been investigated. The middle mass is represented by the shared part of both linear motors which absorbs the high frequency part of the reaction force by its movement.
Źródło:
Journal of Machine Engineering; 2009, 9, 2; 81-92
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Extending stability limits by designed-in damping
Autorzy:
Daghini, L.
Archenti, A.
Osterlind, T.
Powiązania:
https://bibliotekanauki.pl/articles/99943.pdf
Data publikacji:
2013
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
high damping interface
cutting stability
operational dynamic properties
machine tool design
Opis:
With advances in material technology come challenges to productivity. New materials are, in fact, more difficult to machine with regards to tool wear and especially machine tool stability. This paper proposes to extend the stability limits of the machining system by enhancing the structures damping capability. The aim of the research work presented here is to introduce a unified concept based on the distribution of damping within the machining system components exploiting the dynamic properties of the existing joints. To maintain a high level of static stiffness, it was chosen to adapt hydrostatic clamping systems to the tools. Damping is designed in the structure via high damping interfaces (HDI), intentionally introduced interfaces where the damping ratio is enhanced by introduction of viscoelastic polymer metal composites between the two metallic surfaces composing the interface. In this paper HDI are introduced at two joints, between tool and turret and between turret and lathe. The tests show that the designed-in damping is effective and allows extending the stability limits of the machining system. The implementation of designed-in damping allows the end user to select the most suitable parameters in terms of productivity avoiding the hassle of tuning the devices, having to acquire a deep knowledge in structural dynamics or having to use additional control systems. In addition to this, the enhanced machine tool system becomes less sensitive to stability issues provoked by difficult-to-machine materials or even fluctuations of the work material properties that might occur in everyday production processes.
Źródło:
Journal of Machine Engineering; 2013, 13, 1; 37-48
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development on Diamond Tool With Forced Cooling System for High Speed Cutting of Aeronautic and Astronautic Parts
Autorzy:
Tanabe, I.
Hoang, T. B.
Iyama, T.
Powiązania:
https://bibliotekanauki.pl/articles/971233.pdf
Data publikacji:
2009
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
high speed cutting
diamond tool
Ni alloy
Ti alloy
aeronautic parts
astronautic parts
Opis:
Recently titanium alloys and nickel alloys have become eminent for making aeronautic and astronautic parts. Since both nickel alloys and titanium alloys have a very small thermal conductivity, the being used tool will suffer from a huge damage by heat generated during cutting process. Therefore, there is a requirement for a durable tool with excellent cooling capacity. In this research, a new electro-deposited diamond tool for high speed cutting of nickel alloys and titanium alloys was developed and evaluated. The new tool is a cup shaped end mill, its body is made from copper (due to its superior heat conduction characteristics) and the platting layer for bonding the diamond grains #120 is nickel. The cooling system is an advancement of the former used heat pipe. Water is supplied from outside through a thin tube, that is integrated in the tool body. Thereby the effect of water evaporation, featuring a very large cooling capacity, could be applied. The assayed materials were Ti6Al4V and Inconel 718. The cutting conditions were investigated by some pre-experiments. It is concluded from the results that; (1) The cooling capacity of the new tool using water evaporation is very effective to maintain the grinding potential of electro-deposited diamond tools, (2) The new tool is effective for high speed grinding of nickel alloys and titanium alloys (3) The new tool and compulsory cooling system are economical and eco-friendly.
Źródło:
Journal of Machine Engineering; 2009, 9, 1; 58-65
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-11 z 11

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