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Tytuł:
Properties of AW 5059 aluminium alloy joints welded by mig and Friction Stir Welding (FSW)
Autorzy:
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/243771.pdf
Data publikacji:
2013
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
mechanical properties
aluminium alloys
stress corrosion cracking
Opis:
The article presents the results of the mechanical properties of aluminium alloy AW 5059 [AlMg5.5Zn] welded by MIG and friction stir welding FSW. Friction Stir Welding (FSW) – a new technology can be successfully used for butt welding of different types of aluminium alloy sheets. Research results on stress corrosion cracking for the AW 5059 alloy welded joints are presented. Stress corrosion cracking was examined via the slow-strain-rate-testing (SSRT) according to EN ISO 7539-7. The following parameters were measured: time-to-failure, obtained max. load, strain energy (the diagram surface under the stress-elongation curve), relative elongation of the specimen, tensile stress and reduction-in-area. The fractures were analysis by scanning electron microscope of Philips XL 30 type. Tests were carried out in the air and in a 3.5% water solution of NaCl – artificial sea water. On the basis of obtained test results, it can be said that 5059 alloy joints welded by FSW are resistant to stress corrosion in sea water. Tests have shown that the 5059 alloy, welded by FSW, has superior strength properties compared to the FSW 5083 alloy, along with comparable, good resistance to stress corrosion. Original value are received results of the mechanical and corrosion properties of a new method friction stir welding used for joining AW 5059 alloy sheets.
Źródło:
Journal of KONES; 2013, 20, 3; 125-129
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The application of friction stir welding (FSW) of aluminium alloys in shipbuilding and railway industry
Autorzy:
Gesella, G.
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/245646.pdf
Data publikacji:
2017
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
Friction Stir Welding
FSW
aluminium alloys
welding
shipbuilding industry
mechanical properties
Opis:
The article describes possibilities of application of friction stir welding (FSW) in shipbuilding and railway industry. Actually, in these sectors of industry more and more often modern construction materials are used. The biggest restriction of implementing new materials is technological possibility of joining them. One of construction materials used in the shipbuilding is aluminum, mainly its alloy of 5xxx-aluminium-magnesium series. Its application is justified by good corrosion resistance in seawater and good mechanical attributes. Thanks to susceptibility to plastic treatment, one gains good mechanical attributes with thrice-smaller density than a density of steel, what causes triple reduction of weight of aluminum construction relative to steel one. Alloys of 5xxx series are well weldable. It is generally known that welding is not a good way to joint metals, especially the aluminum. The application of FSW with mixing allows one to change approach to production of aluminum constructions. Using aluminum plates prefabricated with FSW method allows one to reduce time needed for installation of construction and considerably decreases the production costs. The article describes technology and directions of development of friction welding of aluminum alloys of 5xxx series using FSW method. There is also shown analysis of its usefulness in ship and railway industry and comparison of mechanical attributes of weld made with electric arc using MIG (135), TIG (141) method and FSW method.
Źródło:
Journal of KONES; 2017, 24, 2; 85-90
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The possibility of application thermography method for controlling friction stir welding of AW-5083 aluminium alloy sheets
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/242990.pdf
Data publikacji:
2017
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
Friction Stir Welding
FSW
thermography
monitoring
5xxx aluminium alloy
shipbuilding
termografia
monitorowanie
okrętownictwo
Opis:
The article presents the research results of thermography method used for monitoring process of friction stir welding of sheets made of AW-5083 aluminium alloy. Nowadays monitoring the temperature is used in many fields of science, including in the diagnosis of machining and joining processes such as turning, grinding, milling, welding, etc. Friction Stir Welding (FSW) – a new technology can be successfully used for butt-welding of different types of aluminium alloy sheets. FSW method can be an alternative to traditional arc welding methods i.e. MIG or TIG. The joining process was carried out on laboratory stand built on the basis of universal milling machine FWA-31. The parameters of joining AW-5083 alloy sheets chosen after optimization of the FSW process were presented. For determining temperature and its distribution in tool-workpieces contact area, noncontact infrared method was chosen. Infrared camera ThermoGear G100 produced by NEC Avio Infrared Technologies Co., Ltd. was used. The camera has two measuring ranges defined: -40-+120°C and 0-500°C. Average value of the temperature between the tool and joined metal sheets was about 380°C in case when correct parameters of welding were chosen. Controlling the temperature allow catch the moment when the material of joined sheets is plasticized (370°C ) which is best to start the linear moving of the tool and the same start of welding. The study can be the basis for the use of thermography method to monitor the process and determine the parameters of the friction stir welding for obtaining a high quality joint.
Źródło:
Journal of KONES; 2017, 24, 1; 121-127
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of welding parameters on mechanical and microstructural properties of AL 2024 joints produced by friction stir welding
Autorzy:
Węglowski, M. S.
Pietras, A.
Węglowska, A.
welding, friction stir
Powiązania:
https://bibliotekanauki.pl/articles/246001.pdf
Data publikacji:
2009
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
aluminium alloy 2024
microstructural properties
mechanical properties
fatigue properties
Opis:
Results of Friction Stir Welding (FSW) of aluminium 2024 are presented in this paper. Investigations were conducted on the welding machine, built on the base of the conventional, vertical milling machine. The quality assessment of joints was done on the grounds of the visual inspection, tensile and fatigue tests, the analysis of the welds structure and hardness. Heat treatment was not done after the welding process. The goal of the research was to know the relationship between welding parameters and mechanical and microstructural properties of 2024joints. Results indicate that weldability of aluminium alloys of Al 2024 4 mm in thickness with FSW method is good. Properties ofjoints with the FSW method on the milling machine eąuipped with LOWSTIR device fulfil requirements of this kind of joints. The structure is correct and the tensile properties are higher than properties of arc welded joints. With wide range of welding parameters the high quality of joint is possible. Joints welded with the different tools and in different conditions had characteristic shape of nugget, heat affected zone and thermo-mechanically affected zone. The kind of tool is not affected on properties of FSW joint at the same parameters. The proper quality at four different kind of tool is possible to achieve. Fatigue properties of the FSW joints made in correct way are very high, higher than properties of arc welded joints. Hardness profile of welds had characteristic run, typical for joints welded with the FSW method. The LOWSTIR device is not getting worse the quality of FSW joints.
Źródło:
Journal of KONES; 2009, 16, 1; 523-532
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of friction stir welding on impact resistance of AlZn5Mg1 alloy joints
Wpływ zgrzewania tarciowego FSW na udarność złączy spajanych stopu AlZnSMgl
Autorzy:
Dudzik, K.
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/242212.pdf
Data publikacji:
2009
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
zgrzewanie tarciowe FSW
spawanie MIG
stopy aluminium
udarność
friction stir welding (FSW)
aluminium alloys
impact resistance
welding MIG
Opis:
The paper presents the research results on impact resistance of friction s tir welded aluminum alloy A W 7020 [AlZn5MglJ. The joints welded by traditional MIG method of the same aluminium alloy were chosen as reference points. Friction Stir Welding (FSW) - a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. The parameters for friction stir welding of sheets made of AlZn5Mgl [7020] alloy were introduced in the article. Metallographic analysis of bonds showed proper structural construction of the friction stir welded 7020 aluminum alloys. The impact resistance was examined via the Charpy test according to PN-EN 10045-1. During test the hammer angle of deflection beta after hitting was noted and next the brake work "L " and impact resistance "U" were determined. The tests were carried out on typical specimens of cuboids shape (55x10x10 mm), with "V" notch. The research was conducted at the temperature of + 20°C. After impact resistance test the failure surface of specimens was analyzed by scanning with electron microscope SEM Philips XL30. The research of impact resistance showed that the values of 7020 alloy welded by FSW method were higher compared to the properties of 7020 alloy joints welded by traditional MIG method — the average impact resistance was about 18% higher in case ofFSW then in MG.
W artykule przedstawiono wyniki badań udarności złączy zgrzewanych tarciowo (FSW) stopu AW 7020 (AlZn5Mgl). Jako punkt odniesienia wybrano zlącza tego samego stopu spawane tradycyjną metodą MIG. Nową technologię zgrzewania tarciowego z przemieszaniem materiału zgrzeiny FSW (Friction Stir Welding) można z powodzeniem stosować do zgrzewania doczołowego blach z różnego rodzaju stopów aluminium. Przedstawiono parametry zgrzewania tarciowego (FSW) zastosowane do połączenia blach ze stopu AlZn5Mgl (7020). Analiza metalograficzna wykazała poprawną budowę strukturalną złączy zgrzewanych stopu aluminium 7020. Badania udarności przeprowadzono metodą Charpy'ego zgodnie z wymaganiami Polskiej Normy PN-EN 10045-1. Podczas badań odczytano kąt wychylenia młota po uderzeniu beta a następnie wyznaczono pracę łamania L oraz udarność U. Próbki do badań udarności wykonano jako standardowe, w kształcie prostopadłościanu o wymiarach 55x10x10 mm z zalecaną przez normę dokładnością š0,1 mm, w których wycięto karb w kształcie litery V. Próbę przeprowadzono w temperaturze + 20°C. Po badaniach udarności przeprowadzono analizę powierzchni przełomów próbek za pomocą mikroskopu elektronowego (SEM) Philips XL3O. Badania udarności złączy stopu 7020 wykazały wyższą wartość udarności w przypadku zastosowania zgrzewania tarciowego FSW w porównaniu do tradycyjnej metody spawalniczej MIG - średnio udarność była wyższa o ok. 18%.
Źródło:
Journal of KONES; 2009, 16, 3; 93-98
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Stress corrosion cracking of welded joints of Al-Mg alloys
Autorzy:
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/241941.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
stress corrosion cracking
welding
aluminium alloy
friction stir welding (FSW)
Opis:
Slow strain rate testing (SSRT) was used to test the stress corrosion cracking (SCC) of aluminium alloys AW 5083 and AW 5059 (Alustar) jointed by friction stir welding (FSW). The test was carried out in the air and 3.5% water solution NaCl. Cylindrical notch-free specimens and cylindrical notched specimens (R = 5 mm) were used. The following parameters were measured: time-to-failure – T [h], obtained max. load – F [N]; strain energy (the diagram surface under the stress-elongation curve) – E [MAJ/m3]; relative elongation of the specimen – A11.3 [%]; max. tensile stress – R [MPa] and narrowing – Z [%]. On the basis of obtained results, it was noted that FSW-welded joints show superior strength and resistance to stress corrosion, compared to MIG-welded joints. The fractions after SSRT testing were cleaved with some ductile areas. This article also gives the mechanical features of friction stir welded Al-Mg alloys. Tests have shown that the 5059 alloy, welded by FSW, has superior strength properties compared to the FSW 5083 alloy, along with comparable, good resistance to stress corrosion. FSW 5083 alloy joints have very good resistance to stress corrosion - better than those made using traditional welding methods (MUG). Original value are received results of the stress corrosion resistance of new method friction stir welded Al-Mg alloy compared with traditional MIG method.
Źródło:
Journal of KONES; 2014, 21, 3; 41-45
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Corrosive properties distribution in AW-7020 alloy joints welded by FSW
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/247352.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
electrochemical impedance spectroscopy
EIS
friction stir welding
FSW
welding
corrosion
Opis:
The results of corrosion properties research of aluminum alloy AW 7020 (AlZn5Mg1) welded by Friction Stir Welding were presented. In the article the parameters for friction stir welding of sheets made of AlZn5Mg1 (7020) alloy were presented. Corrosion tests were performed on the surface of the FSW joined sheets depending on the distance from the centre of the weld. EIS measurement was performed in three-electrode system in an artificial seawater (3.5% NaCl). Impedance studies were carried out at the corrosion potential. Changed voltage signal amplitude in the range ± 10 mV and frequency range of changes was as follows: 100 kHz - 0.1 Hz. Atlas 0531 EU & IA potentiostat was used for studies. Model in the form of an electrical equivalent circuit replacement was chosen for the test object. The results of electrochemical impedance spectroscopy are presented graphically in the Nyquist charts matched with the theoretical curve to them and in the form of parameters characterizing the corrosion process. Obtained results were statistically analysed. Better resistance to electrochemical corrosion was found for the native material then joint welded by FSW of 7020 aluminum alloy. Worse corrosion properties were observed in the advancing side of the weld than in the retreating side of the weld. Original value are received results of the corrosion properties distribution of FSW welded AW-7020 aluminium alloy.
Źródło:
Journal of KONES; 2014, 21, 4; 79-85
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of joining method of AW-7020 aluminium alloy on corrosion properties
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/247476.pdf
Data publikacji:
2011
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
aluminium alloys
friction stir welding (FSW)
MIG welding
corrosion
Opis:
The results of corrosion properties research of aluminum alloy AW 7020 (AlZn5Mg1) welded by friction stir welding FSW and MIG were presented. Friction Stir Welding (FSW) - a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. In the article the parameters for friction stir welding of sheets made of AlZn5Mg1 [7020] alloy was presented as well as parameters for MIG. Metallographic analysis of bonds showed a proper structural construction of both, the FSW and MIG welded 7020 aluminum alloys. The polarization was carried out at changes in the potential speed of 12 mV/min in the range of š 50 mV with the stationary potential. Atlas 0531EU & IA potentiostat was used for studies. The corrosion resistance research was carried out using three electrode potentiodynamic method. The following parameters were measured: electrode potential Ec [mV] and the corrosion current density Jc [mi A/cm2]. The tests were carried out on specimens in 3.5% water solution NaCl. Good resistance to electrochemical corrosion was found of the native material, friction stir welded and MIG welded 7020 aluminum alloys. Original value are received results of the corrosion properties of new method friction stir welded AlZn5Mg1 alloy compared with traditional MIG method and the native material.
Źródło:
Journal of KONES; 2011, 18, 4; 587-581
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Properties of advancing side of weld in joint welded by FSW
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/248070.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding
FSW
welding
aluminium alloys
advancing side of weld
Opis:
The results of mechanical and corrosion properties research of chosen part of joint bonded by Friction Stir Welding – advancing side of the weld, were presented. AW-7020 aluminium alloy was used for research. Research included the following methods: - mechanical properties were carried out using static tensile test in accordance with PN-EN ISO 4136:2011 and PN-EN ISO 6892-1:2010, - Hardness testing in the cross-sections of joints was carried out using Vickers HV5 method in accordance with PNEN ISO 6507-1:2006, - microscopic examination was performed by optical microscope ZEISS Axiovert 25, - the corrosion resistance research was carried out using electrochemical impedance spectroscopy (EIS) method in 3.5% water solution NaCl. During the study obtained higher strength properties for the FSW joint compared to the native material – all samples cracked in the native material. The hardness test shown, that the advanced side of the weld has the highest value of hardness of completely joint. Better resistance to electrochemical corrosion was found for the native material then joint welded by FSW of 7020 aluminum alloy, including the advancing side of the weld. Original value is received results of the mechanical and corrosion properties of advancing side of the weld of FSW welded AW-7020 aluminium alloy.
Źródło:
Journal of KONES; 2014, 21, 3; 75-80
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of joining method for hardness distribution in joints of AlZnSMg1 alloy
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/247544.pdf
Data publikacji:
2010
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
welding MIG
aluminium alloys
hardness distribution
Opis:
The article presents the research results of hardness values distribution of friction s tir welded joint (FSW) alloy AW 7020 (AlZn5Mg1). The joints welded by traditional MIG method of the same aluminium alloy were chosen as reference points. Friction stir welding (FSW) - a new technology can be successfully used for butt welding of sheet metal with different types of aluminium alloys. The parameters of friction stir welding (FSW) and MIG welding used to join metal alloy AlZn5Mg1 (7020) were presented. Metallographic analysis showed the correct structured both MIG welded joints and FSW welded aluminum alloy 7020. The study was carried out using Vickers hardness HV5 accordance with the requirements of the Polish Standard PN-EN 1043-1:2000. The study was conducted in three rows, and the indenter load was 50 N. In order to determine the structural changes in the bonded joints, the samples were polished and then micro-etched KELLER reagent. Metallographic examination was carried out using optical microscope Axiovert ZAISS 25. Metallographic examination revealed the existence of an explicit heat affected zone of HAZ in case of MIG welded joints and virtually lack there of, in case of FSW welded joints. In case of FSW welded joint, maximum hardness was observed in the middle of joint, but at a distance of approximately 25 mm from the middle of the weld there is a hardness decrease of about 10% relative to the base material. In the MIG weldedjoint lowest hardness of the weld occurred in the middle of the joint.
Źródło:
Journal of KONES; 2010, 17, 4; 137-141
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of friction stir welding on hardness distribution in joints of AW-5083 alloy
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/241621.pdf
Data publikacji:
2016
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
FSW
welding
hardness distribution
5xxx aluminium alloy
shipbuilding
Opis:
The article presents the research results of hardness distribution of friction stir welded joint (FSW) of AW-5083 aluminium alloy. During the study used two types of tools: with cylindrical pin and with conical pin. FSW is a method of welding in the solid state, mechanical properties of joints welded by that method can be higher than that for arc welding techniques (MIG, TIG). The parameters of friction stir welding (FSW) used for joining 5083 alloy sheets were presented. Metallographic analysis of chosen joints showed the correct construction of structural bonded joints. The study was carried out using Vickers hardness HV1 in accordance with the requirements of the Polish Standard PN-EN 6507 using a hardness and microhardness-testing machine FM-800. The location of measurement points in the butt joint was determined in accordance with PN-EN 1043-1:2000. The indenter load was 9.8 N. In order to identify areas of particular characteristic of bonded joints macroscopic examination was performed using an optical microscope ZAISS AxioVert A1 MAT. The test specimens were polished and then etched with KELLER reagent. This enabled the precise identification of zones present in the joint, such as weld nugget, thermomechanically affected zone, native material. Hardness testing in across researched joints showed that the shape of the welding tool pin does not affect the mean value of hardness in the weld.
Źródło:
Journal of KONES; 2016, 23, 3; 101-106
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Fractography analysis of AW-7020 alloy joints welded by FSW
Autorzy:
Dudzik, K.
Charchalis, A.
Powiązania:
https://bibliotekanauki.pl/articles/244221.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
aluminum alloys
welding
fractography
scanning electron microscopy
Opis:
Technology development of Friction Stir Welding (FSW) method for joining AW-7020 aluminum alloy elements was described. Two kinds of tools were used during research: with a regular pin and with a „TRI-FLUTE” pin. Tools were with different dimensions and the following parameters changed mandrel’s rotary speed Vn [rev/min], welding speed Vz [mm/min], angle of tool deflection αz [o]. The thickness of the joining sheets was g = 12 mm. The sheets were one side milled to a thickness of 10 mm in the contact portion. Samples were tested by Charpy impact strength according to PN-EN ISO 148-1:2010. After these tests, the samples were analysed by means of fractographic examination. The tests were made with using a scanning electron microscope (SEM) Philips XL-30. The analysis has shown that there is the influence of the joining parameters and chosen tools for the possibility of occurrence welding defects in joints. Welding defects detected in the structure of joints after impact studies were: incomplete fusion, separations dissection, and cracks. During the development of friction stir welding technology, the best results, in terms of structure homogeneity and the absence of welding defects, were achieved for the tool with TRI-FLUTE pin and joining parameters: Vn = 450 rev/min, Vz = 180 mm/min, αz = 88.5 °.
Źródło:
Journal of KONES; 2014, 21, 1; 67-74
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of joining method for mechanical properties of 7020 aluminium alloy joints
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/245189.pdf
Data publikacji:
2013
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
aluminium alloys
joints
welding
mechanical properties
shipbuilding
Opis:
The article presents the research results on the mechanical properties of aluminum alloy 7020 and its FSW and MIG welded joints. Welding parameters used for the connection of the sheets made of 7020 alloy were presented. Metallographic analysis showed the correct construction of structural bonded joints. Friction Stir Welding (FSW) – a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. FSW method can be an alternative to traditional arc welding methods, especially MIG, which is the most common method of joining aluminum alloys used in shipbuilding. The research was carried out using a static tensile test in accordance with the requirements of the Polish Standards PN-EN ISO 4136:2011 and PN-EN ISO 6892-1:2010. Flat samples cut perpendicular to the direction of rolling were used. The research was conducted at the temperature of + 20ºC. Friction stir welded joints of 7020 alloy have higher strength properties compared to MIG welded joints. The yield stress of FSW joint is higher by 14.2% compared to MIG welded joint, and at the same level as the native material. Plastic properties of FSW joint are much higher than MIG joint (over 40%). Confirmation of high strength properties of FSW joint is the place of crack - beyond the weld in the native material.
Źródło:
Journal of KONES; 2013, 20, 1; 71-76
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The properties of AlZn5Mg1 (AW-7020) alloys welded by new technology friction stir welding
Własności złączy stopu AlZn5Mg1 zgrzewanych tarciowo nową technologią FSW
Autorzy:
Dudzik, K.
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/248082.pdf
Data publikacji:
2008
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
stopy aluminium
zgrzewanie tarciowe z przemieszaniem materiału zgrzeiny (FSW)
korozja naprężeniowa
własności mechaniczne
próba odkształcania z małą prędkością
aluminium alloys
friction stir welding (FSW)
stress corrosion cracking
mechanical properties
slow-strain-rate-testing
Opis:
The results of examining mechanical properties and stress corrosion cracking (SCC) of aluminum alloy AW 7020 [AlZn5Mg1] by friction stir welded were presented. Friction Stir Welding (FSW) - a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. In the article the parameters for friction stir welding of sheets made of AlZn5Mg1 [7020] alloy was presented. Metallographic analysis of bonds showed a proper structural construction of the friction stir welded 7020 aluminum alloys. Stress corrosion cracking was examined via the slow-strain-rate-testing (SSRT) according to EN ISO 7539-7. The following parameters were measured: time-to-failure - T [h], obtained max. load - F [N]; strain energy (the diagram surface under the stress-elongation curve) - E [MJ/m3]; relative elongation of the specimen - A10 [%]; max. tensile stress - R [MPa] and narrowing - Z [%]. The tests were carried out on cylindrical notch-free specimens in the air and 3.5% water solution NaCl. Good resistance to stress corrosion was found of friction stir welded 7020 aluminum alloys. The tested samples cracked during SSRT test in the native material. Original value is received results of the stress corrosion resistance of new method friction stir welded AlZn5Mg1 alloy.
W artykule przedstawiono wyniki badań własności mechanicznych oraz podatności na korozję naprężeniową złączy zgrzewanych tarciowo (FSW) stopu AW 7020 [AlZn5Mg1]. Nową technologię zgrzewania tarciowego z przemieszaniem materiału zgrzeiny FSW (Friction Stir Welding) można z powodzeniem stosować do zgrzewania doczołowego blach z różnego rodzaju stopów aluminium. Przedstawiono parametry zgrzewania tarciowego (FSW) zastosowane do połączenia blach ze stopuAlZn5Mg [7020]. Analiza metalograficzna wykazała poprawną budowę strukturalną złączy zgrzewanych stopu aluminium 7020. Badania korozji naprężeniowej wykonano stosując próbę odkształcenia z małą prędkością (10-6 s-1), zgodnie z PN-EN ISO 7539-7. Parametrami mierzonymi podczas badań były: czas do zniszczenia - T [h], uzyskane maksymalne obciążenie - F [N], energia odkształcenia (powierzchnia wykresu pod krzywą naprężenie-wydłużenie) - E [MJ/m3], wydłużenie względne próbki - A10 [%], maksymalne naprężenia rozciągające - R [MPa] oraz przewężenie - Z [%]. Badania wykonano na próbkach gładkich cylindrycznych w powietrzu oraz sztucznej wodzie morskiej. Na podstawie otrzymanych wyników badań stwierdzono dobrą odporność na korozję naprężeniową złącza stopu aluminium 7020 zgrzewanego metodą FSW. Oryginalnym osiągnięciem są otrzymane wyniki odporności na korozję naprężeniową złączy stopu AlZn5Mg1 zgrzewanych tarciowo nową metodą Friction Stir Welding.
Źródło:
Journal of KONES; 2008, 15, 3; 115-120
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical properties of 5083, 5059 and 7020 aluminium alloys and their joints welded by FSW
Autorzy:
Dudzik, K.
Charchalis, A.
Powiązania:
https://bibliotekanauki.pl/articles/246888.pdf
Data publikacji:
2013
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
aluminium alloys
joints
welding
mechanical properties
shipbuilding
Opis:
The article presents the research results on the mechanical properties of aluminum alloy 7020 and its friction stir welded (FSW) joints. For comparison alloy 5083 – the most currently used in shipbuilding alloy was chosen as well as 5059 - the new high-strength alloy. Besides the native material alloys there were investigated their joints welded by FSW - the same method as alloy 7020. Welding parameters used for the connection of the sheets made of 7020, 5083 and 5059 alloys were presented. Metallographic analysis showed the correct construction of structural bonded joints. Friction Stir Welding (FSW) – a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. FSW method can be an alternative to traditional arc welding methods i.e. MIG or TIG. The research was carried out using a static tensile test in accordance with the requirements of the Polish Standards PNEN ISO 4136:2011 and PN-EN ISO 6892-1:2010. Flat samples cut perpendicular to the direction of rolling were used. The research was conducted at the temperature of + 20ºC. The 7020 alloy has higher strength properties then alloys: 5083 and 5059. The yield stress is higher by 14.8% compared to 5083 alloy, and by 11.7% compared to the alloy 5059. Plastic properties of an alloy 7020 are the lowest, but with reserves meet the requirements of classification societies. The joints welded by FSW of 7020 alloy have higher strength properties then joints of alloys: 5083 and 5059. The yield stress achieves the highest value for alloy 7020 and is 24.2% higher than for 5083 alloy and 11.5% for the 5059 alloy. Despite the strength properties also plastic properties are best for 7020 alloy joints.
Źródło:
Journal of KONES; 2013, 20, 2; 69-73
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł

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