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    Wyświetlanie 1-7 z 7
    Tytuł:
    The Role of Acid Hardener on the Hardening Characteristics, Collapsibility Performance, and Benchlife of the Warm-Box Sand Cores
    Autorzy:
    Budavári, Imre
    Hudák, H.
    Fegyverneki, G.
    Powiązania:
    https://bibliotekanauki.pl/articles/27314116.pdf
    Data publikacji:
    2023
    Wydawca:
    Polska Akademia Nauk. Czasopisma i Monografie PAN
    Tematy:
    sand cores
    Warm-box
    acid hardener
    bending strength
    durability
    collapsibility
    rdzenie piaskowe
    utwardzacz kwasowy
    wytrzymałość na zginanie
    trwałość
    Opis:
    The heat-cured core-making process has been applied for over 60 years to produce molds and cores for different types of castings. The following technologies can be classified into the terminology of “heat-cured coremaking process”: croning-, hot-box -, and warm-box process. The latest technology provides good workability of core mixture, good strength properties, dimensional stability, and good knockout performance of the sand cores. Despite all its advantages, the warm-box technology is less widespread in foundries due to the cost of the high quality thermosetting resin and the maintenance cost of the core box. In this study, the influence of the acid hardener content on the hardening characteristics (bending strength), collapsibility, and the benchlife of the warm-box sand cores were investigated. From the results, it can be said, that within the investigated composition range, increasing the acid hardener content will improve the bending strength of the sand cores. The increased acid hardener content results in higher thermal stability at the beginning of the thermal exposure, and smaller residual bending strength after 15 minutes of thermal loading. The acid hardener level has little effect on the benchlife of the warm-box sand cores, although the sand core mixture is very sensitive to the combined effect of the sand temperature and dwelling time.
    Źródło:
    Archives of Foundry Engineering; 2023, 23, 1; 68--74
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of Selected Water and Alcohol Based Coatings on Bending Strength of Foundry Moulds and Cores Manufactured in Furan Technology
    Autorzy:
    Romelczyk, R.
    Przyszlak, N.
    Siodmok, B.
    Dorula, J.
    Studnicki, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/382706.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    water based coating
    alcohol based coating
    bending strength
    moulding sand
    furan resin
    powłoka wodna
    wytrzymałość na zginanie
    masa formierska
    żywica furanowa
    Opis:
    The subject of this paper was to compare the influence of selected coatings on bending strength of moulds and cores manufactured in a furan technology. In a range of study, there were used three kinds of coatings - water based coating and two kind of alcohol based coating manufactured by FOSECO. Coating were applicated by brush, overpouring/flow and spraying. For each application method, there were realized different kind of drying- at ambient temperature, in a furnace and by burning. Physicochemical properties of coatings were such selected to accommodate them to the application method and type of coating. Based on the conducted studies it was observed that for water based coating application method doesn’t have an important influence on bending strength and it is necessary to optimize the time and temperature of drying to achieve better results of bending strength. For alcohol based coatings, drying by burning causes significant deterioration of bending strength of the mould and core and drying process at ambient allows to obtain high bending strength of mould/cores in regard to time of drying.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 2; 169-172
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Evaluation of the Possibilities of Sodium Silicate Sands Application in Automated Hot-Box Process of Cores Shooting
    Autorzy:
    Stachowicz, M.
    Granat, K.
    Obuchowski, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/382506.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry technology
    sodium silicate
    core box
    core shooting
    bending strength
    technologia odlewnicza
    krzemian sodu
    rdzennica
    rdzeń wstrzeliwany
    wytrzymałość na zginanie
    Opis:
    The paper presents the results of preliminary research on the use of silica sands with hydrated sodium silicate 1.5% wt. of binder for the performance of eco-friendly casting cores in hot-box technology. To evaluate the feasibility of high quality casting cores performed by the use of this method, the tests were made with the use of a semiautomatic core shooter using the following operating parameters: initial shooting pressure of 6 bar, shot time 4 s and 2 s, core-box temperature 200, 250 and 300 °C and core heating time 30, 60, 90 and 150 s. Matrixes of the moulding sands were two types of high-silica sand: fine and medium. Moulding sand binder was a commercial, unmodified hydrated sodium silicate having a molar module SiO2/Na2O of 2.5. In one shot of a core-shooter were made three longitudinal samples (cores) with a total volume of about 2.8 dm3. The samples thus obtained were subjected to an assessment of the effect of shooting parameters, i.e. shooting time, temperature and heating time, using the criteria: core-box fill rate, bending strength (RgU), apparent density and surface quality after hardening. The results of the trials on the use of sodium silicate moluding sands made it possible to further refine the conditions of next research into the improvement of inorganic warm-box/hot-box technology aimed at: reduction of heating temperature and shot time. It was found that the performance of the cores depends on the efficiency of the venting system, shooting time, filling level of a shooting chamber and grains of the silica matrix used.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 4; 155-160
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of the Matrix Grain Size on the Apparent Density and Bending Strength of Sand Cores
    Autorzy:
    Dańko, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/383095.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    moulding sand
    core sand
    blowing method
    inorganic binder
    bending strength
    piasek formierski
    piasek rdzeniowy
    spoiwo nieorganiczne
    wytrzymałość na zginanie
    Opis:
    The results of investigations of the influence of the matrix grain sizes on properties of cores made by the blowing method are presented in the hereby paper. Five kinds of matrices, differing in grain size compositions, determined by the laser diffraction method in the Analysette 22NanoTec device, were applied in investigations. Individual kinds of matrices were used for making core sands in the Cordis technology. From these sands the shaped elements, for determining the apparent density of compacted sands and their bending strength, were made by the blowing method. The shaped elements (cores) were made at shooting pressures being 3, 4 and 5 atn. The bending strength of samples were determined directly after their preparation and after the storing time of 1 hour.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 1; 27-30
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Bending Strength of Composite Materials with EN AC-44200 Matrix Reinforced with Al2O3 Particles
    Autorzy:
    Kurzawa, J.
    Kaczmar, J. W.
    Powiązania:
    https://bibliotekanauki.pl/articles/381132.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    composite materials
    aluminium oxide particles
    bending strength
    materiały kompozytowe
    tlenek glinu
    wytrzymałość na zginanie
    Opis:
    There are presented results of a research on bending strength of aluminum alloy EN AC-44200 based composite materials reinforced with aluminum oxide particles. The composite materials were manufactured by squeeze casting with the liquid EN AC-44200 Al alloy of porous ceramic preforms under pressure of 100 MPa. For reinforcing of the EN AC-44200 matrix alloy, preforms made of Al2O3 particles with porosity 60, 70, 80 and 90% were applied. In relation to unreinforced EN AC-44200 base Al alloy, bending strength of composite materials increased about 10% per each 10 vol.% increase of Al2O3 particles in the matrix. The highest bending strength of over 400 MPa was reached by the materials reinforced with 30 and 40 vol.% of Al2O3 particles. Microscopic observations of fracture surfaces confirm that the particles intensively restrict plastic deformation of the alloy, which contributes to creation of a typically brittle fracture. The particles present on the crack propagation path inhibit development of microcracks initiated during bend tests. Most often, the fracture runs through interfacial matrix-particle boundaries, which is caused by brittle bridges of silica binder, present on these boundaries.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 1 spec.; 61-64
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Bending strength and fracture investigations of Cu based composite materials strengthened with \delta-alumina fibres
    Autorzy:
    Kaczmar, J. W.
    Granat, K.
    Naplocha, K.
    Kurzawa, A.
    Grodzka, E.
    Samociuk, B.
    Powiązania:
    https://bibliotekanauki.pl/articles/383012.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    metal matrix composite
    copper
    alumina fibre
    squeeze casting
    bending strength
    kompozyt metalowy
    miedź
    włókno aluminiowe
    prasowanie stopu
    wytrzymałość na zginanie
    Opis:
    Bending strength, thermal and electric conductivity and microstructure examinations of Cu based composite materials reinforced with Saffil alumina fibres are presented. Materials were produced by squeeze casting method applying the designed device and specially elaborated production parameters. Applying infiltration pressure of 90MPa and suitable temperature parameters provided manufacturing of copper based composite materials strengthened with Saffil alumina fibres characterized by the low rest porosity and good fibre-matrix interface. Three point bending tests at temperatures of 25, 100 and 300ºC were performed on specimens reinforced with 10, 15 and 20% of Saffil fibres. Introduced reinforcement effected on the relatively high bending strengths at elevated temperatures. In relation to unreinforced Cu casting strength of composite material Cu – 15vol.% Saffil fibres increase by about 25%, whereas at the highest applied test temperature of 300ºC the improvement was almost 100%. Fibres by strengthening of the copper matrix and by transferring loads from the matrix reduce its plastic deformation and hinder the micro-crack developed during bending tests. Decreasing of thermal and electrical conductivity of Cu after incorporating fibres in the matrix are relatively small and these properties can be acceptable for electric and thermal applications.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 2; 59-63
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Pomiar wytrzymałości na zginanie jako metoda oceny jakości spoiwa na przykładzie mas ze szkłem wodnym
    Bending strength measurement as a method of binder quality assessment on the example of water-glass containing moulding sands
    Autorzy:
    Stachowicz, M.
    Granat, K.
    Nowak, D.
    Powiązania:
    https://bibliotekanauki.pl/articles/382060.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    wytrzymałość na zginanie
    mikrofale
    proces CO2
    masa formierska
    szkło wodne
    bending strength
    microwaves
    CO2 process
    moulding sand
    water glass
    Opis:
    W pracy podjęto próbę określenia możliwości zastosowania parametru wytrzymałości na zginanie utwardzonych mas jako kryterium oceny jakości użytego do ich sporządzenia spoiwa. W tym celu zaprezentowano wyniki badań wpływu wybranych czterech metod utwardzania spoiwa uwodnionego krzemianu sodu. Wybrane ekologiczne, nieorganiczne spoiwo stosowane jest do wytwarzania zarówno form, jak i rdzeni odlewniczych. Oceny skuteczności metod utwardzania spoiwa dokonano odnosząc otrzymane wartości wytrzymałości na zginanie do ilości użytego do sporządzenia masy formierskiej szkła wodnego. W badaniach zastosowano pięć gatunków uwodnionego krzemianu sodu i wybrane cztery metody jego utwardzania. Stwierdzono, że możliwym jest wykorzystywanie opracowanej oceny jakości spoiw, w szczególności stosowanych do wykonywania rdzeni odlewniczych według zaproponowanego trzyklasowego podziału.
    The paper presents an attempt at determining possibilities of using the bending strength parameter of hardened sandmixes as a quality assessment criterion of the contained binder. Presented is influence of four selected hardening methods of hydrated sodium silicate. The selected environment-friendly inorganic binder is used in manufacture of both moulds and cores. Efficiency of the binder hardening methods was assessed by correlating the obtained bending strength values with quantity of water-glass contained in the moulding sands. Five grades of hydrated sodium silicate and four selected hardening methods were used in the tests. It was found that the developed method can be used for quality assessment of binders according to the suggested three-step classification, in particular of those used for preparing foundry cores.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 1s; 175-178
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-7 z 7

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