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Tytuł:
Geometry of remeltings and efficiency of the surface remelting process applied to cobalt alloy castings
Autorzy:
Mróz, M.
Orłowicz, W.
Tupaj, M.
Powiązania:
https://bibliotekanauki.pl/articles/381741.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
MAR-M509 alloy
surface remelting
remelting geometry
thermal efficiency
melting efficiency
stop MAR M509
przetapianie powierzchniowe
geometria przetopienia
sprawność cieplna
efektywność topienia
Opis:
The paper summarises results of measurements of remelting area geometry, thermal efficiency and melting efficiency characterising the surface remelting process applied to castings of MAR-M-509 cobalt alloy. The remelting process was carried out with the use of GTAW (Gas Tungsten Arc Welding) method in protective atmosphere of helium, at the electric current intensity in the range from 100 A to 300 A, and the electric arc scanning velocity vs in the range from 200 mm/min to 800 mm/min. The effect of current intensity and electric arc scanning velocity on geometrical parameters of remeltings, thermal efficiency, and melting efficiency characterising the remelting process has been determined.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2; 95-98
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermal Coefficients of the GTAW Process
Autorzy:
Orłowicz, A. W.
Trytek, A.
Tupaj, M.
Mróz, M.
Powiązania:
https://bibliotekanauki.pl/articles/383027.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
thermal efficiency
remelting process
flow calorimeter
sprawność cieplna
przetapianie
kalorymetr przepływowy
Opis:
The paper presents a discussion on the issue of thermal efficiency of the process of superficial remelting of castings by means of the gas tungsten arc welding (GTAW) process. Described and characterized are calorimeters used in research studies on efficiency of welding processes and the obtained results. Example results are presented from the measurements aimed at determination of thermal efficiency of the welding process carried out with the use of the flow calorimeter.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 63-68
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Crystallization of the Structural Components of Multiple Remelted AlSi9Cu3 Alloy
Autorzy:
Matejka, M.
Bolibruchova, D.
Kuriš, M.
Powiązania:
https://bibliotekanauki.pl/articles/1837683.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu
remelting
returnable material
structural components
scanning electron microscope
Opis:
At present, Al-Si-Cu based alloys (with a typical representative AlSi9Cu3 alloy) represent more than half of the castings used in various industries (automotive, aerospace and electrical engineering). These are most often sub-eutectic (exceptionally eutectic) alloys with a content of 6 to 13 wt. % Si and 1 to 5 wt. % Cu. The aim of the paper is to point out the importance of the evaluation of input raw materials that determines the overall properties of the casting and the costs invested in its production. A negative impact on performance can be expected when using an alloy made up of a high proportion of recycled material, despite its economic benefits. Experimental alloys were evaluated based on the results of crystallization process and a combination of scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), and deep etching. The effect of remelting and increasing the remelted returnable material in the batch was manifested especially in the crystallization of iron-rich phases. The negative effect of remelting on the structural components was manifested after the fourth remelting. Gradual increase of remelted returnable material in the batch causes harmful changes in the crystallization process.
Źródło:
Archives of Foundry Engineering; 2021, 21, 2; 41-45
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of AlSi9Cu3 Alloy Crystallization Process with Increased Iron Content at Different Number of Remelts
Autorzy:
Matejka, M.
Bolibruchova, D.
Kasińska, J.
Kuriš, M.
Powiązania:
https://bibliotekanauki.pl/articles/380082.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu
remelting
thermal analysis
structural analysis
przetapianie
analiza termiczna
analiza strukturalna
Opis:
Monitoring the solidification process is of great importance for understanding the quality of the melt, for controlling it, and for predicting the true properties of the alloy. Solidification is accompanied by the development of heat, the magnitude of which depends on the different phases occurring during solidification. Thermal analysis is now an important part of and tool for quality control, especially when using secondary aluminium alloys in the automotive industry. The effect of remelting on the change of crystallization of individual structural components of experimental AlSi9Cu3 alloy was determined by evaluation of cooling curves and their first derivatives. Structural analysis was evaluated using a scanning electron microscope. The effect of remelting was manifested especially in nucleation of phases rich in iron and copper. An increasing number of remelts had a negative effect after the fourth remelting, when harmful iron phases appeared in the structure in much larger dimensions.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 79-83
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of remelting on the properties of AlSi6Cu4 alloy modified by antimony
Autorzy:
Medlen, D.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/382439.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
przetapianie
właściwości mechaniczne
metalografia
modyfikacja
antymon
zawartość gazu
remelting
mechanical properties
metallography
antimony
gas content
Opis:
The paper deals with the problem of multiple remelting influence on AlSi6Cu4 alloy modified by antimony on chosen mechanical characteristics, microstructure and gas content. This foundry alloy is used mostly in automotive industry. Foundry Aluminum-Silicon alloys are also used in number of industrial weight sensitive applications because of their low weight and very good castability and good mechanical properties. Modifiers are usually added to molten aluminum-silicon alloys to refine the eutectic phase particle shape and improve the mechanical properties of the final cast products and Al-Si alloys cast properties.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 81-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Identification of the Parameters of the Model Generating the Microstructure in the Integrated Heating-Remelting-Cooling Process
Autorzy:
Marynowski, Przemysław
Hojny, Marcin
Dębiński, Tomasz
Cedzidło, D.
Powiązania:
https://bibliotekanauki.pl/articles/27314150.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
heating-remelting-cooling process
Gleeble 3800
Monte Carlo method
grains
ogrzewanie
przetapianie
chłodzenie
Metoda Monte Carlo
ziarna
Opis:
This paper identifies and describes the parameters of a numerical model generating the microstructure in the integrated heating-remelting-cooling process of steel specimens. The numerical model allows the heating-remelting-cooling process to be simulated comprehensively. The model is based on the Monte Carlo (MC) method and the finite element method (FEM), and works within the entire volume of the steel sample, contrary to previous studies, in which calculations were carried out for selected, relatively small areas. Experimental studies constituting the basis for the identification and description of model parameters such as: probability function, initial number of orientations, number of cells and number of MC steps were carried out using the Gleeble 3800 thermo-mechanical simulator. The use of GPU capabilities improved the performance of the numerical model and significantly reduced the simulation time. Thanks to the significant acceleration of simulation times, it became possible to comprehensively implement a numerical model of the heating-transformation-cooling process in the entire volume of the test sample. The paper is supplemented by results of performance tests of the numerical model and results of simulation tests.
Źródło:
Archives of Foundry Engineering; 2023, 23, 2; 72--79
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structural Aspects of Remelting of the AZ91 Magnesium Alloy Surface Layer
Autorzy:
Iwaszko, J.
Powiązania:
https://bibliotekanauki.pl/articles/381789.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
magnesium alloy
surface layer
laser remelting
laser beam
structure
stop magnezu
warstwa wierzchnia
przetapianie
wiązka laserowa
struktura
Opis:
In this study, modification of the AZ91 magnesium alloy surface layer with a CO2 continuous wave operation laser has been taken on. The extent and character of structural changes generated in the surface layer of the material was being assessed on the basis of both macro- and microscopy investigations, and the EDX analysis. Considerable changes in the structure of the AZ91 alloy surface layer and the morphology of phases have been found. The remelting processing was accompanied by a strong refinement of the structure and a more uniform distribution of individual phases. The conducted investigations showed that the remelting zone dimensions are a result of the process parameters, and that they can be controlled by an appropriate combination of basic remelting parameters, i.e. the laser power, the distance from the sample surface, and the scanning rate. The investigations and the obtained results revealed the possibility of an effective modification of the AZ91 magnesium alloy surface layer in the process of remelting carried out with a CO2 laser beam.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 13-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of Natural and Artificial Ageing on Multiply Remelted AlSi9Cu3 Alloy
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/382708.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
remelting
Fe phases
artificial ageing
natural ageing
eutectic silicon
przetapianie
fazy Fe
sztuczne starzenie
naturalne starzenie
krzem eutektyczny
Opis:
This article focuses on the study of the influence of remelting and subsequent natural and artificial ageing on the structure of recycled AlSi9Cu3 alloy with increased iron content. The assessed changes in eutectic silicon and iron-based intermetallic phases were carried out using optical and scanning electron microscopy. The degradation of the eutectic silicon morphology due to remelting occurred only at the highest numbers of remelting. The effect of remelting the investigated alloy, which is accompanied by a gradual increase in wt. % Fe, began to manifest significantly through a change in the length of the ferric phases after the fourth remelting. As expected, the artificial ageing process has proven to be more effective than natural ageing. It has led to a change in the eutectic silicon morphology and has been beneficial in reducing the lengths of adverse ferric phases. The use of alloys with higher numbers of remelting, or with greater “contamination”, for the manufacture of shape-challenging castings is possible when using a suitable method of eliminating the negative factors of the remelting process. The results of our investigation show a suitable method of the above elimination the application of heat treatment T5 – via artificial ageing.
Źródło:
Archives of Foundry Engineering; 2019, 2; 60-66
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microstructure Characteristic of TiC-Reinforced Cast Steel after GTAW Remelting
Autorzy:
Sobula, S.
Kwiecień, A.
Olejnik, E.
Pałka, P.
Powiązania:
https://bibliotekanauki.pl/articles/380286.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
composite steel casting
TiC
reinforced cast steel
GTAW surface remelting
odlew staliwny
odlew kompozytowy
metoda GTAW
utwardzanie powierzchniowe
Opis:
In this study, low-carbon cast steel was reinforced with TiC by SHS-B method, also known as combustion synthesis during casting method. The composite zone was then subjected to surface remelting by Gas Tungsten Arc Welding (GTAW) method. The remelting operation was realized manually, at 150 A current magnitude. Microstructure, phase composition and hardness of remelted zone were investigated. XRD results reveal that the phases of the composite zone in initial state consist of TiC and Feα. Surface remelting resulted in formation of thick layers containing TiC carbides, Feα and Feγ. Microstructural examination has shown strong refinement of titanium carbides in remelted zone and complete dissolution of primary titanium carbides synthetized during casting. The average diameter of carbides was below 2 μm. The structural changes are induced by fast cooling which affects crystallization rate. The hardness (HV30) of the remelted layer was in the range between 250 HV and 425 HV, and was lower than hardness in initial state.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 151-154
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microstructure and Fatigue Life of the A359 Alloy Reinforced with Al2O3 after Multiple Remelting
Autorzy:
Pietrzak, K.
Klasik, A.
Maj, M.
Sobczak, J.
Wojciechowski, A.
Powiązania:
https://bibliotekanauki.pl/articles/380378.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
A359 alloy
composite microstructure
mechanical properties
multiple remelting
stop A359
mikrostruktura kompozytu
właściwości mechaniczne
przetapianie wielokrotne
Opis:
The multiple direct remelting of composites based on the A359 alloy reinforced with 20% of Al2O3 particles was performed. The results of both gravity casting and squeeze casting were examined in terms of the obtained microstructure and mechanical characteristics. In microstructure examinations, the combinatorial method based on phase quanta theory was used. In mechanical tests, the modified low cycle fatigue method (MLCF) was applied. The effects obtained after both gravity casting and squeeze casting were compared. It was noted that both characteristics were gradually deteriorating up to the tenth remelting. The main cause was the occurrence of shrinkage porosity after the gravity casting. Much better results were obtained applying the squeeze casting process. The results of microstructure examinations and fatigue tests enabled drawing the conclusion that the A359 alloy reinforced with Al2O3 particles can confer a much better fatigue life behavior to the resulting composite than the A359 alloy without the reinforcement. At the same time, comparing these results with the results of the previous own research carried out on the composites based also on the A359 alloy but reinforced in the whole volume with SiC particles, it has been concluded that both types of the composites can be subjected to multiple remelting without any significant deterioration of the structural and mechanical characteristics. The concepts and advantages of using the combinatorial and MLCF methods in materials research were also presented.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 39-44
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Remelting on Microstructure of the AlSi9Cu3 Alloy with Higher Iron Content
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/380982.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
heat treatment
Al-Si-Cu alloy
remelting effect
metalografia
obróbka cieplna
stop Al-Si-Cu
efekt przetapiania
Opis:
Secondary or multiple remelted alloys are common materials used in foundries. For secondary (recycled) Al-Si-Cu alloys, the major problem is the increased iron presence. Iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which may negatively affect the structure. The paper deals with effect of multiple remelting on the microstructure of the AlS9iCu3 alloy with increased iron content to about 1.4 wt. %. The evaluation of the microstructure is focused on the morphology of iron-base intermetallic phases in caste state, after the heat treatment (T5) and after natural aging. The occurrence of the sludge phases was also observed. From the obtained results can be concluded that the multiple remelting leads to change of chemical composition, changes in the final microstructure and also increases sludge phases formation. The use of heat treatment T5 led to a positive change of microstructure, while the effect of natural aging is beneficial only to the 3rd remelting.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 25-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Remelting AlSi9Cu3 Alloy with Higher Iron Content on Mechanical Properties
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/380785.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si-Cu
remelting
mechanical properties
heat treatment
stop Al-Si-Cu
przetopienie
właściwości mechaniczne
obróbka cieplna
Opis:
The paper deals with influence of multiple remelting on AlSi9Cu3 alloy with higher iron content on chosen mechanical properties. Multiple remelting may in various ways influence mechanical, foundry properties, gas saturation, shrinkage cavity, fluidity etc. of alloy. Higher presence of iron in Al-Si cast alloys is common problem mainly in secondary (recycled) aluminium alloys. In Al-Si alloy the iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which decreases mechanical properties. Iron in the used alloy was increased to about 1.4 wt. %, so that the influence of increased iron content can be investigated. In the paper, the effect of multiple remelting is evaluated with respect to the resulting mechanical properties in cast state, after the heat treatment (T5) and after natural aging. From the obtained results it can be concluded that the multiple remelting leads to change of chemical composition and affect the mechanical properties.
Źródło:
Archives of Foundry Engineering; 2018, 18, 3; 25-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effect of the Heat Flux Density on Microstructure of Surface Remeltings on C355 Alloy Castings
Autorzy:
Orłowicz, A. W.
Mróz, M.
Tupaj, M.
Trytek, A.
Jacek, M.
Radoń, M.
Powiązania:
https://bibliotekanauki.pl/articles/382629.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
C355 alloy
surface remelting
concentrated heat stream
surface microstructure
stop C355
utwardzanie powierzchniowe
strumień ciepła
mikrostruktura powierzchni
Opis:
The paper presents results of a study on the effect of the flux density of heat carried away for the remelting area to substrate in the course of surface remelting with concentrated heat stream on values of structural parameters λ1D and λ2D of α(Al) phase dendrites in C355 alloy. The remeltings were made with the use of GTAW method, at arc current intensity I = 200 A and concentrated heat stream scanning speed vs = 200, 400, 600, and 800 mm/min. The used protective gas was argon supplied at rate of 20 l/min. It has been found that the increase of the rate of scanning with concentrated heat stream results in a change of the remelting-substrate separation surface shape consisting in reduction of the remelting width and depth. This increases the value of the flux density of heat transmitted from the remelting area to substrate which in turn acts in favor of reduction of structural parameters λ1D and λ2D characterizing α(Al) phase dendrites in C355 alloy.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 35-38
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Laser Surface Remelting on the Microstructure of EN AC-48000 Cast Alloy
Autorzy:
Piątkowski, J.
Grabowski, A.
Czerepak, M.
Powiązania:
https://bibliotekanauki.pl/articles/380632.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
surface treatment
Al-Si alloy
laser surface remelting
rapid solidification
obróbka powierzchniowa
stop Al-Si
laserowe przetapianie powierzchni
krystalizacja szybka
Opis:
Paper present a thermal analysis of laser heating and remelting of EN AC-48000 (EN AC-AlSi12CuNiMg) cast alloy used mainly for casting pistons of internal combustion engines. Laser optics were arranged such that the impingement spot size on the material was a circular with beam radius rb changes from 7 to 1500 μm. The laser surface remelting was performed under argon flow. The resulting temperature distribution, cooling rate distribution, temperature gradients and the depth of remelting are related to the laser power density and scanning velocity. The formation of microstructure during solidification after laser surface remelting of tested alloy was explained. Laser treatment of alloy tests were perform by changing the three parameters: the power of the laser beam, radius and crystallization rate. The laser surface remelting needs the selection such selection of the parameters, which leads to a significant disintegration of the structure. This method is able to increase surface hardness, for example in layered castings used for pistons in automotive engines.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 217-221
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure of X5CrNi18-10 and S355NL steels after remelting with the electric arc
Autorzy:
Adamiak, S.
Powiązania:
https://bibliotekanauki.pl/articles/947417.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
stal konstrukcyjna
przetapianie
warstwa powierzchniowa
plazma
łuk elektryczny
badanie strukturalne
construction steel
remelting
surface layer
plasma
electric arc
structure research
Opis:
The work presents the results of the research and tests of the surface machining of the S355NL and X5CrNi18-10 steels with the concentraded stream of heat with the usage of the GTAW method. The surface layers of the tested steels were remelted with the electric arc using the current of the electric arc 50, 100, 150 and 200A.The machining was done in the atmosphere of argon with the constant speed of the welding head. A microscope examination was performed of the obtained structure and measurements of depth, width and hardness of the received surface layer were performed. Moreover the relation between the current of the electric arc and geometry of the remelted layers with their microhardeness was examined.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 139-142
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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