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Wyświetlanie 1-13 z 13
Tytuł:
Shape Accuracy of Iron Precision Castings in Terms of Ceramic Moulds Physical Properties Anisotropy
Autorzy:
Biernacki, R.
Haratym, R.
Tomasik, J.
Kwapisz, J.
Powiązania:
https://bibliotekanauki.pl/articles/381373.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ceramic moulds
precision castings
anisotropy
formy ceramiczne
odlewy precyzyjne
anizotropia
Opis:
While analyzing shape accuracy of ferroalloy precision castings in terms of ceramic moulds physical anisotropy, low-alloy steel castings ("cover") and cast iron ("plate") were included. The basic parameters in addition to the product linear shape accuracy are flatness deviations, especially due to the expanded flat surface which is cast plate. For mentioned castings surface micro-geometry analysis was also carried, favoring surface load capacity tp50 for Rmax = 50%. Surface load capacity tp50 obtained for the cast cover was compared with machined product, and casting plate surface was compared with wear part of the conveyor belt. The results were referred to anisotropy of ceramic moulds physical properties, which was evaluated by studying ceramic moulds samples in computer tomography equipment Metrotom 800.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1; 5-8
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Ocena możliwości wtórnego zastosowania odpadowych mas woskowych w technologii odlewania precyzyjnego
Assessment of the Possibility of Application of Waste Wax in the Investment Casting Technology
Autorzy:
Wawulska-Marek, P.
Białkowiec, A.
Matysiak, H.
Zdunek, J.
Kurzydłowski, K. J.
Powiązania:
https://bibliotekanauki.pl/articles/382367.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
masy modelowe
woski
regeneracja
odlewanie precyzyjne
mass model
waxes
regeneration
precision casting
Opis:
W pracy podjęto próbę określenia możliwości odzysku odpadowych mas modelowych powstających podczas wytopu modeli woskowych z form ceramicznych. W pracy porównane zostały właściwości technologiczne komercyjnej masy woskowej stosowanej na modele układów wlewowych oraz właściwości odzyskanej masy woskowej. Ocenie poddano jakość technologiczną uzyskanych odpadowych mieszanek woskowych. Zastosowano szereg technik badawczych takich jak: TGA, DSC, pomiary lepkości, FTIR, twardość, a uzyskane wyniki poddano analizie pod kątem możliwości wtórnego zastosowania odzyskanych mas woskowych do wytwarzania układów wlewowych.
The study attempts to determine the possibility of recovery of waste generated during the melting of wax patterns from ceramic moulds. In this work were compared to the technological characteristics of commercial kinds wax used for gating circuit patterns and the properties of the recovered wax. Quality assessment of technological obtained waste wax blends. A range of research techniques such as TGA, DSC, viscosity measurements, FTIR, hardness, and the results were analyzed for the possibility of re-use of recovered wax for manufacturing gating systems.
Źródło:
Archives of Foundry Engineering; 2014, 14, 2 spec.; 89-94
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of benzoyl peroxide on gelation rate of silica binder for precision casting
Autorzy:
Nadolski, M.
Konopka, Z.
Łągiewka, M.
Zyska, A.
Powiązania:
https://bibliotekanauki.pl/articles/379607.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
precision casting
moulding material
colloidal silica
odlewanie precyzyjne
materiał formierski
krzemionka koloidalna
Opis:
Substituting of ethyl silicate with ecologic sols of colloidal silica in the investment casting technology, resulting from the increased demands concerning environmental protection, caused the prolongation of production cycle for precision castings produced in multi-layer thin-walled ceramic shell moulds. Modification of Sizol 030 binder with benzoyl peroxide, proposed in the paper, was aimed at restriction of time needed for realization of a single layer of the shell mould, and by the same, of such a mould as a whole. Examination of kinetics of the drying process were held for the layers made of prepared moulding material and the influence of binder modification on the mould curing time was determined.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2; 99-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Repair of Precision Castings Made of the Inconel 713C Alloy
Autorzy:
Łyczkowska, K.
Adamiec, J.
Powiązania:
https://bibliotekanauki.pl/articles/381369.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
weldability
Inconel 713C
precision castings
hot cracks
spawalność
odlewy precyzyjne
pęknięcia
Opis:
Inconel 713C precision castings are used as aircraft engine components exposed to high temperatures and the aggressive exhaust gas environment. Industrial experience has shown that precision-cast components of such complexity contain casting defects like microshrinkage, porosity, and cracks. This necessitates the development of repair technologies for castings of this type. This paper presents the results of metallographic examinations of melted areas and clad welds on the Inconel 713C nickel-based superalloy, made by TIG, plasma arc, and laser. The cladding process was carried out on model test plates in order to determine the technological and material-related problems connected with the weldability of Inconel 713C. The studies included analyses of the macro- and microstructure of the clad welds, the base materials, and the heat-affected zones. The results of the structural analyses of the clad welds indicate that Inconel 713C should be classified as a low-weldability material. In the clad welds made by laser, cracks were identified mainly in the heat-affected zone and at the melted zone interface, crystals were formed on partially-melted grains. Cracks of this type were not identified in the clad welds made using the plasma-arc method. It has been concluded that due to the possibility of manual cladding and the absence of welding imperfections, the technology having the greatest potential for application is plasma-arc cladding.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 210-216
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of Silicon Carbide Chills in Controlling the Solidification Process of Casts Made of IN-713C Nickel Superalloy
Autorzy:
Szeliga, D.
Kubiak, K.
Cygan, R.
Ziaja, W.
Powiązania:
https://bibliotekanauki.pl/articles/379538.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
silicon carbide
precision casting
porosity
nickel superalloy
węglik krzemu
odlewanie precyzyjne
porowatość
Opis:
The paper presents the method of manufacturing casts made of the IN-713C nickel superalloy using the wax lost investment casting process and silicon carbide chills. The authors designed experimental casts, the gating system and selected the chills material. Wax pattern, ceramic shell mould and experimental casts were prepared for the purposes of research. On the basis of the temperature distribution measurements, the kinetics of the solidification process was determined in the thickened part of the plate cast. This allowed to establish the quantity of phase transitions which occurred during cast cooling process and the approximate values of liquidus, eutectic, solidus and solvus temperatures as well as the solidification time and the average value of cast cooling rate. Non-destructive testing and macroscopic analysis were applied to determine the location and size of shrinkage defects. The authors present the mechanism of solidification and formation of shrinkage defects in casts with and without chills. It was found that the applied chills influence significantly the hot spots and the remaining part of the cast. Their presence allows to create conditions for solidification of IN-713C nickel superalloy cast without shrinkage defects.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2s; 105-111
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Nowy sposób wytwarzania odlewów precyzyjnych ze stopu miedzi w formach ceramicznych
Autorzy:
Czekaj, E.
Karwiński, A.
Pączek, Z.
Pysz, S.
Powiązania:
https://bibliotekanauki.pl/articles/381360.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewanie precyzyjne
stop miedzi
formy ceramiczne
krzepnięcie kierunkowe
precision casting
copper alloy
ceramic forms
Opis:
W publikacji zaprezentowano wyniki badań odlewów wytwarzanych ze stopu miedzi (brązu aluminiowego, typu BA1044) według opracowanej w Instytucie Odlewnictwa w Krakowie technologii wykonywania odlewów precyzyjnych przy zastosowaniu kierunkowego krzepnięcia [9]. Wstępnie pokazano zasadność nowoopracowanego w Polsce sposobu wytwarzania skomplikowanych konstrukcyjnie, a zarazem wysokojakościowych (z uwagi na właściwości użytkowe) części maszyn, urządzeń i pojazdów ze stopów miedzi. Proponowane rozwiązanie jest innowacją nie tylko w skali kraju (Polski), ale również o zasięgu międzynarodowym.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2s; 9-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermal Analysis of Selected Polymer Materials for Precision Casting Models
Autorzy:
Jesiotr, M.
Myszka, D.
Powiązania:
https://bibliotekanauki.pl/articles/382024.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
precision casting
polymers casting pattern
differential thermal analysis
odlewanie precyzyjne
wzór odlewu polimerowy
analiza termiczna różnicowa
Opis:
This paper shows preliminary thermal analysis of 6 polymer materials which are commonly used or can be used as models for precision casting. Thermal analysis was carried out with use of derivatograph and allowed to determine two fundamental properties of examined materials - their phase transition during heating to the temperature of 800⁰C and mass of dry residue after burning which can be used to evaluate polymer residues remaining in the casting mould cavity. The subject of this paper is related to increasing participation of rapid prototyping methods in casting with use of printed models. Determination of changes in materials, in particular their linear and cubical expansion and analysis of dry residue after burning in casting mould cavity is extremely important for the construction of form crust and surface quality of casting. A problem is to design a polymer-based casting model which allows non-residue burning and simultaneously causes no cracking of ceramic form during heating.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2 spec.; 61-64
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Studies of the Properties of Materials for Foundry Patterns Used in the Production of High-quality Precision Castings
Autorzy:
Dydak, A.
Książek, M.
Powiązania:
https://bibliotekanauki.pl/articles/1840895.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
3D printing
rapid prototyping
plastics patterns
precision casting
drukowanie 3D
szybkie prototypowanie
tworzywa sztuczne
odlewanie precyzyjne
Opis:
The paper presents the properties of plastics under the trade names of PMMA and Midas, and of Formowax, Romocast 305 and Romocast 930 casting waxes. Their effect on the quality of foundry patterns used in the manufacture of ceramic moulds for precision casting is also discussed. From the selected materials for foundry patterns, samples were made for testing using the following methods: (i) 3D printing in the case of plastics, and (ii) conventional method based on tooling in the form of metal moulds (dies) in the case of casting waxes. The most important physico-mechanical properties of materials for foundry patterns were determined, i.e. linear shrinkage, softening temperature, relative elongation and coefficient of thermal linear expansion. Bending tests were carried out on samples of patterns printed and made in metal moulds, including determination of the surface roughness of patterns. After the process of melting out patterns from the cavities of ceramic moulds in an autoclave, the degree of their melting out was visually assessed (i.e. the residues from pattern removal were evaluated). The ash content after burning out of foundry patterns was also determined. The conducted tests allowed comparing the important parameters of materials used for foundry patterns and assessing the suitability of selected plastics as a material for foundry patterns used in the manufacture of high-quality precision castings.
Źródło:
Archives of Foundry Engineering; 2020, 20, 4; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure of Precision Castings Made of the Inconel 713C Alloy
Autorzy:
Łyczkowska, K.
Adamiec, J.
Powiązania:
https://bibliotekanauki.pl/articles/382665.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting defect
nickel alloy
Inconel 713C
precision casting
pad welding
wada odlewu
stop niklu
odlewanie precyzyjne
napawanie
Opis:
Inconel 713C alloy belongs to the group of materials with high application potential in the aerospace industry. This nickel alloy has excellent features such as high strength, good surface stability, high creep and corrosion resistance. The paper presents the results of metallographic examinations of a base material and padding welds made by laser beam on the Inconel 713C alloy. The tests were made on precisely cast test plates imitating low - pressure turbine blades dedicated for the aerospace industry. Observations of the macro- and microstructure of the padding welds, heat-affected zone and base material indicate, that the Inconel 713C alloy should be classified as a hard-to-weld material. In the investigated joint, cracking of the material is disclosed mainly in the heat-affected zone and at the melted zone interface, where pad weld crystals formed on partially melted grains. The results show that phases rich with chromium and molybdenum were formed by high temperature during welding process, which was confirmed by EDS analysis of chemical composition.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Comparison of Dental Prostheses Cast and Sintered by SLM from Co-Cr-Mo-W Alloy
Autorzy:
Myszka, D.
Skrodzki, M.
Powiązania:
https://bibliotekanauki.pl/articles/380544.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
microstructure
dental prosthesis
precision investment casting
selective laser melting
dimensional accuracy
proteza zębowa
odlewnictwo precyzyjne
przetapianie laserowe selektywne
dokładność wymiarowa
Opis:
The article presents the results of a comparative analysis of the metal substructure for dental prosthesis made from a Co-Cr-Mo-W alloy by two techniques, i.e. precision investment casting and selective laser melting (SLM). It was found that the roughness of the raw surface of the SLM sinter is higher than the roughness of the cast surface, which is compensated by the process of blast cleaning during metal preparation for the application of a layer of porcelain. Castings have a dendritic structure, while SLM sinters are characterized by a compact, fine-grain microstructure of the hardness higher by about 100 HV units. High performance and high costs of implementation the SLM technology are the cause to use it for the purpose of many dental manufacturers under outsourcing rules. The result is a reduction in manufacturing costs of the product associated with dental work time necessary to scan, designing and treatment of sinter compared with the time needed to develop a substructure in wax, absorption in the refractory mass, casting, sand blasting and finishing. As a result of market competition and low cost of materials, sinter costs decrease which brings the total costs related to the construction unit making using the traditional method of casting, at far less commitment of time and greater predictability and consistent sinter quality.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 201-207
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Roughness of surface of vacuum castings prepared in plaster moulds
Autorzy:
Pawlak, M.
Powiązania:
https://bibliotekanauki.pl/articles/382696.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
modern casting material
modern casting technology
precision casting
plaster mould
surface roughness
nowoczesny materiał odlewniczy
nowoczesna technologia odlewnicza
odlewanie precyzyjne
forma gipsowa
chropowatość powierzchni
Opis:
The results of researches on surface roughness of CuSn10 and CuSn5Zn5Pb5 bronzes and aluminum AlSi11 alloy vacuum castings prepared in plaster moulds are presented in this paper. Test samples were cut from stripe castings of dimensions 100x15x1 mm. Surfaces were carefully cleaned with use of soft brush than in ultrasonic washer and dried. Experimental castings were prepared in moulds made of two types of plaster. Cast temperatures were 1120 and 1200°C for bronzes and 700 and 800°C for silumin. Temperatures of the mould were 500 and 600°C for bronzes and 200 and 300°C for aluminum alloy. The roughness measurements were carried out with use of Hommelwerke Tester T1000. The average arithmetic deviation of roughness profile Ra, the ten-point height of irregularities Rz and maximum peak to valley height Rm, were measured. It can be stated, on the base of obtained results, that technology of casting in plaster moulds allows preparation of castings of very low roughness, average Ra=0,88÷1,74μm for bronzes and Ra=0,59÷0,83μm for aluminum alloys. Roughness of the surface depends in fact on the cast material. Type of plaster and casting parameters have negligible influence on it.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 157-162
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Alloy Additions on the Structure and Mechanical Properties of the AlSi7Mg0.3 Alloy
Autorzy:
Pisarek, B. P.
Rapiejko, C.
Szymczak, T.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380373.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
materiały odlewnicze
odlew precyzyjny
stopy aluminium
dodatki stopowe
SDAS
indeks jakości
innovative casting technologies
innovative materials
precision investment casting
aluminium alloys
alloy additions
quality index
Opis:
The study presents the results of the investigations of the effect of Cu, Ni, Cr, V, Mo and W alloy additions on the microstructure and mechanical properties of the AlSi7Mg0.3 alloy. The examinations were performed within a project the aim of which is to elaborate an experimental and industrial technology of producing elements of machines and devices complex in their construction, made of aluminium alloys by the method of precision investment casting. It was demonstrated that a proper combination of alloy additions causes the crystallization of complex intermetallic phases in the silumin, shortens the SDAS and improves the strength properties: Rm, Rp0.2,HB hardness. Elevating these properties reduces At, which, in consequence, lowers the quality index Q of the alloy of the obtained casts. Experimental casts were made in ceramic moulds preliminarily heated to 160 °C, into which the AlSi7Mg0.3 alloy with the additions was cast, followed by its cooling at ambient temperature. With the purpose of increasing the value of the quality index Q, it is recommended that the process of alloy cooling in the ceramic mould be intensified and/or a thermal treatment of the casts be performed (ageing) (T6).
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 137-142
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Selected Technological Properties of Liquid Ceramic Slurries Used to Produce Moulds in the Replicast cs Technology
Autorzy:
Kaczorowski, R.
Just, P.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380254.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Innovative casting material
innovative casting technology
precision casting
thin walled ceramic mould
apparent viscosity
replicast CS technology
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
odlewanie precyzyjne
forma ceramiczna cienkościenna
lepkość pozorna
technologia Replicast CS
Opis:
The study discusses the issues connected with the production of thin-walled ceramic slurry in the replicast cs technology. In the ceramic mould production process, a special role is played by the liquid ceramic slurry used to produce the first layer of the mould. The study examines selected technological properties of liquid ceramic slurries used to produce moulds in the replicas cs technology. The ceramic slurries for the tests were prepared based on the binders Ludox Px30 and Sizol 030, enriched with Refracourse flour. The wettability of the pattern's surface by the liquid ceramic slurry and the dependence of the apparent viscosity on the ceramic flour content in the mixture were determined. The wettability of the pattern surface by the liquid ceramic slurry was determined based on the measurement of the wetting angle. The angle was determined by means of an analysis of the computer image obtained with the use of a CDC camera.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 190-194
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-13 z 13

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