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Wyświetlanie 1-15 z 23
Tytuł:
Modeling of Dendritic Structure Evolution During Solidification of Al-Cu Alloy
Autorzy:
Zyska, A.
Boroń, K.
Kordas, P.
Powiązania:
https://bibliotekanauki.pl/articles/382278.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy solidification
cellular automata
AlCu alloy
structure modeling
krzepnięcie stopu
automat komórkowy
stop AlCu
modelowanie struktury
Opis:
The paper presents the cellular automaton (CA) model for tracking the development of dendritic structure in non-equilibrium solidification conditions of binary alloy. Thermal, diffusion and surface phenomena have been included in the mathematical description of solidification. The methodology for calculating growth velocity of the liquid-solid interface based on solute balance, considering the distribution of the alloy component in the neighborhood of moving interface has been proposed. The influence of solidification front curvature on the equilibrium temperature was determined by applying the Gibbs Thomson approach. Solute and heat transfer equations were solved using the finite difference method assuming periodic boundary conditions and Newton cooling boundary condition at the edges of the system. The solutal field in the calculation domain was obtained separately for solid and liquid phase. Numerical simulations were carried out for the Al-4 wt.% Cu alloy at two cooling rates 15 K/s and 50 K/s. Microstructure images generated on the basis of calculations were compared with actual structures of castings. It was found that the results of the calculations are agreement in qualitative terms with the results of experimental research. The developed model can reproduce many morphological features of the dendritic structure and in particular: generating dendritic front and primary arms, creating, extension and coarsening of secondary branches, interface inhibition, branch fusion, considering the coupled motion and growth interaction of crystals.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 87-92
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Leading Phase in the Directionally Solidifying Fe – 4.25%C Eutectic Alloy
Autorzy:
Trepczyńska-Łent, M.
Powiązania:
https://bibliotekanauki.pl/articles/380702.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
directional solidification
eutectic alloy Fe-C
solidification front
leading phase
krzepnięcie kierunkowe
stop eutektyczny
front krzepnięcia
Opis:
In order to determine the leading phase of the Fe - 4.25% C eutectic alloy, the method of directional crystallization, which allows to study the character of the solid / liquid growth front, was used. Examined eutectic was directionally solidified with a constant temperature gradient of G = 33,5 K/mm and growth rate of v = 125 μm/s (450 mm/h). The Bridgman technique was used for the solidification process. The sample was grown by pulling it downwards up to 30 mm in length. The alloy quenched by rapid pulling down into the Ga-In-Sn liquid metal. The sample was examined on the longitudinal section using a light microscope and scanning electron microscope. The shape of the solid/liquid interface and particularly the leading phase protrusion were revealed. The formation of the concave – convex interface has been identified in the quasi-regular eutectic growth arrested by quenching. The cementite phase was determined to be a leading phase. The total protrusion d is marked in the adequate figure.
Źródło:
Archives of Foundry Engineering; 2019, 4; 113-116
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Change of aluminum alloys structure by sono-solidification
Autorzy:
Gnapowski, S.
Tsunekawa, Y.
Okumiya, M.
Lenik, K.
Powiązania:
https://bibliotekanauki.pl/articles/382741.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ultrasonic vibration
sono solidification
Al-Si alloy
grain size
solidification temperature
drgania ultradźwiękowe
krzepnięcie
stop Al-Si
wielkość ziarna
temperatura krzepnięcia
Opis:
This experiment utilized five Aluminum alloys with silicon content percentages of 7, 10, 12.6, 14.5 and 17(wt)%. Ultrasonic vibration was applied to improved the quality of aluminum alloys. Sono-solidification, in which ultrasound vibrations are applied to molten metal during its solidification, is expected to cause improved mechanical properties due to grain refinement. Observed by microstructure photographs was that grains became smaller and their shapes more regular. Using ultra sound solidification α Al appeared during ultrasound treatment the eutectic solidification time was longest around 10% compared with same condition experiment without ultrasound treatment.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 39-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of Microstructure of Oriented Eutectic Fe-C Alloy
Autorzy:
Trepczyńska-Łent, M.
Powiązania:
https://bibliotekanauki.pl/articles/381607.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
directional solidification
eutectic alloy
microstructure
longitudinal section
transverse section
krzepnięcie
stop eutektyczny
mikrostruktura
Opis:
Fe - 4,25% C alloy was directionally solidified with a constant temperature gradient of G = 33,5 K/mm and growth rate of v = 83,3 μm/s (300 mm/h) using a vacuum Bridgman-type crystal growing facility with liquid metal cooling technique. To reveal more detailed microstructure, the deep etching was made. This was obtained in the process of electrolytic dissolution. The microstructure of the sample was examined on the longitudinal and transverse sections using an Optical Microscope and Scanning Electron Microscope. Using the Electron Backscattered Diffraction technique, phase map and analysis of phase were made. In this paper the analysis of Fe-C alloy eutectic microstructure is presented. Regular eutectic structure was obtained. The fracture surfaces show lamellar structure. Microscopic observation after electrolytic extraction indicates that the grains of longitudinal shape of eutectic cementite have been obtained. These grains are characterized by layered construction with many rounded discontinuities.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 123-128
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The effect of major alloying elements on the size of the secondary dendrite arm spacing in the as-cast Al-Si-Cu alloys
Autorzy:
Djurdjevič, M. B.
Grzinčič, M. A.
Powiązania:
https://bibliotekanauki.pl/articles/382396.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
stop AlSiCu
odlewanie aluminium
krzepnięcie
secondary dendrite arm spacing
AlSiCu alloy
aluminium casting
solidification
Opis:
A comprehensive understanding of melt quality is of paramount importance for the control and prediction of actual casting characteristics. Among many phenomenons that occur during the solidification of castings, there are four that control structure and consequently mechanical properties: chemical composition, liquid metal treatment, cooling rate and temperature gradient. The cooling rate and alloy composition are among them most important. This paper investigates the effect of some major alloying elements (silicon and copper) of Al-Si-Cu alloys on the size of the secondary dendrite arm spacing. It has been shown that both alloying elements have reasonable influence on the refinement of this solidification parameter.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Cooling Rate on the Precipitation Characteristics of Cast Al-Si-Cu Alloy
Autorzy:
Okayasu, M.
Sahara, N.
Touda, M.
Powiązania:
https://bibliotekanauki.pl/articles/2079810.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
casting
solid solution
aging
solidification rate
precipitation
stop aluminium
odlew
szybkość krzepnięcia
Opis:
The influence of the cooling rate on the extent of precipitation hardening of cast aluminum alloy (ADC12) was investigated experimentally. This study explored the cooling rate of the solidification of Cu in the α-Al phase to improve the mechanical properties of ADC12 after an aging process (Cu based precipitation hardening). The solid solution of Cu occurred in the α-Al phases during the casting process at cooling rates exceeding 0.03°C/s. This process was replaced with a solid solution process of T6 treatments. The extent of the solid solution varied depending on the cooling rate; with a higher cooling rate, a more extensive solid solution was formed. For the cast ADC12 alloy made at a high cooling rate, high precipitation hardening occurred after low-temperature heating (at 175°C for 20 h), which improved the mechanical properties of the cast Al alloys. However, the low-temperature heating at the higher temperature for a longer time decreased the hardness due to over aging.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of Metal Quality and Porosity Formation in Low Pressure Die Casting of A356: Experimental Observations
Autorzy:
Gursoy, O.
Nordmak, A.
Syversten, F.
Colak, M.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837851.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
alloy A356
solidification
LPDC
aluminium
quality of alloy
bifilm
porosity
odlewanie ciśnieniowe
stop A356
krzepnięcie
właściwości stopu
porowatość
Opis:
Porosity is one of the major problems in casting operations and there are several discussions in the literature about the porosity formation in aluminum castings. Bifilms are the defects that are introduced into the melt by turbulence. They can be detected with reduced pressure test and presented numerically by measuring bifilm index. The measure of bifilm index is the sum of total oxide length given in millimeters from the cross-section of reduced pressure test sample solidified under 0.01 MPa. In this work, low pressure die casting (LPDC) unit was built in an attempt to enhance the producibility rate. The unit consists of a pump housing that was placed inside the melt in the melting furnace where the pressure was applied instead of the whole melt surface. It was observed that the melt quality of A356 alloy was deteriorated over time which had led to higher porosity. This was attributed to the increased oxide thickness of the bifilm by the consumption of air in between the folded oxides. A relationship was found between bifilm index and pore formation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Process Parameters on Exudation Thickness in Continuous Unidirectional Solidification Tin Bronze Alloy
Autorzy:
Jihui, Luo
Fang, He
Powiązania:
https://bibliotekanauki.pl/articles/382552.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
unidirectional solidification
Tin bronze alloy
orthogonal experiment
exudation
krzepnięcie jednokierunkowe
stop cynowo-brązowy
eksperyment ortogonalny
wysięki
Opis:
The exudation layer seriously affects the properties and the surface finish of the tin bronze alloy. The effective control of the exudation thickness is important measure for improving the properties of the alloy. In order to study the influence of process parameters on the thickness of exudate layer, the tin bronze alloy was prepared by continuous unidirectional solidification technology at different process parameters. The microstructure of the continuous unidirectional solidification tin bronze alloy was analyzed. The effect of process parameters on microstructure and chemical compositions was studied by orthogonal experiment. The results show that there exists an exudation layer on the surface of the continuous unidirectional solidification tin bronze alloy, and the exudation is mainly composed of a tin-rich precipitated phase. It indicates that the continuous casting speed is the main factor affecting the thickness of exudation layer, followed by mold temperature, melt temperature, cooling water temperature and cooling distance.
Źródło:
Archives of Foundry Engineering; 2019, 2; 97-100
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of Metal Quality and Porosity Formation in Low Pressure Die Casting of A356: Experimental Observations
Autorzy:
Gursoy, O.
Nordmak, A.
Syversten, F.
Colak, M.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837813.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
alloy A356
solidification
LPDC
aluminium
quality of alloy
bifilm
porosity
odlewanie ciśnieniowe
stop A356
krzepnięcie
właściwości stopu
porowatość
Opis:
Porosity is one of the major problems in casting operations and there are several discussions in the literature about the porosity formation in aluminum castings. Bifilms are the defects that are introduced into the melt by turbulence. They can be detected with reduced pressure test and presented numerically by measuring bifilm index. The measure of bifilm index is the sum of total oxide length given in millimeters from the cross-section of reduced pressure test sample solidified under 0.01 MPa. In this work, low pressure die casting (LPDC) unit was built in an attempt to enhance the producibility rate. The unit consists of a pump housing that was placed inside the melt in the melting furnace where the pressure was applied instead of the whole melt surface. It was observed that the melt quality of A356 alloy was deteriorated over time which had led to higher porosity. This was attributed to the increased oxide thickness of the bifilm by the consumption of air in between the folded oxides. A relationship was found between bifilm index and pore formation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Three Dimensional Morphology of β-Al5FeSi Intermetallics in AlSi Alloys
Autorzy:
Mikołajczak, P.
Ratke, L.
Powiązania:
https://bibliotekanauki.pl/articles/383272.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
intermetallics
β-Al5FeSi
X-ray tomography
morphology
solidification
stop aluminium
intermetalik
tomografia rentgenowska
Opis:
Iron is the most common and detrimental impurity in casting alloys and has been associated with many defects. The main consequence of the presence or adding of iron to AlSi alloys is the formation Fe-rich intermetallics with especially deleterious β-Al5FeSi. β-Al5FeSi phases are most often called needles on 2D micro sections, whilst platelets in 3D geometry. The x-ray tomography results have demonstrated Fe-rich phases with shapes different from simple forms such as needles or platelets and presented bent and branched phases. β grown as complicated structure of bent and branched intermetallics can decrease feeding ability, strengthen pores nucleation and eutectic colonies nucleation leading to lower permeability of mushy zone and porosity in the castings.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 47-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Stress-rupture Tests of MAR-M-509 Cobalt Alloy Improved by Rapid Solidification
Autorzy:
Mróz, M.
Orłowicz, W.
Tupaj, M.
Powiązania:
https://bibliotekanauki.pl/articles/380367.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
MAR-M509 cobalt alloy
rapid solidification
stress rupture test
stop kobaltu MAR-M509
krystalizacja szybka
Opis:
In the paper, results of stress-rupture test applied to MAR-M-509 cobalt alloy specimens, in as-cast condition and with microstructure shaped under rapid solidification conditions are presented. The material for the study were castings of MAR-M509 alloy obtained by means of the investment casting method. The rapid solidification conditions were obtained by means of remelting process carried out with the use of GTAW method. The effect of rapid solidification following the remelting process is a refinement of microstructure in castings of MAR-M509 alloy and significant extension of the time to rupture in stress-rupture test.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1 spec.; 117-120
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical Simulation of Solidification Microstructure based on Adaptive Octree Grids
Autorzy:
Yin, Y.
Li, Y.
Wu, K.
Zhou, J.
Powiązania:
https://bibliotekanauki.pl/articles/947350.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
isothermal solidification
binary alloy
numerical simulation
phase field model
microsegregation
microstructure
krzepnięcie izotermiczne
stop dwuskładnikowy
symulacja numeryczna
Opis:
The main work of this paper focuses on the simulation of binary alloy solidification using the phase field model and adaptive octree grids. Ni-Cu binary alloy is used as an example in this paper to do research on the numerical simulation of isothermal solidification of binary alloy. Firstly, the WBM model, numerical issues and adaptive octree grids have been explained. Secondary, the numerical simulation results of three dimensional morphology of the equiaxed grain and concentration variations are given, taking the efficiency advantage of the adaptive octree grids. The microsegregation of binary alloy has been analysed emphatically. Then, numerical simulation results of the influence of thermo-physical parameters on the growth of the equiaxed grain are also given. At last, a simulation experiment of large scale and long-time has been carried out. It is found that increases of initial temperature and initial concentration will make grain grow along certain directions and adaptive octree grids can effectively be used in simulations of microstructure.
Źródło:
Archives of Foundry Engineering; 2016, 16, 2; 33-40
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of the Effect of External Conditions During Crystallization and Solidification on the Final Structure of AlSi7Mg
Autorzy:
Radkovský, Filip
Gawronová, Martina
Kroupová, Ivana
Powiązania:
https://bibliotekanauki.pl/articles/27314125.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
gravity casting
silumin
aluminium alloy
solidification
microstructure
eutectic
odlewanie grawitacyjne
alpaks
stop aluminium
krzepnięcie
mikrostruktura odlewów
Opis:
Abstract The paper deals with the possibilities of influencing the final microstructure of aluminium alloy castings by changing the external conditions of crystallization and solidification. Aluminum alloys, especially Al-Si alloys, are nowadays one of the most used non-ferrous metal alloys, especially due to their mass application in the automotive field. It is in this industry that extreme emphasis is placed on the quality of cast parts with regard to safety. For this reason, a key production parameter is the mastery of the control of the resulting microstructure of the castings and the associated internal quality, which is subject to high demands defined by international standards. The aim of the experiment of this paper is to evaluate the effect of different preheating of the metal mould on the resulting structure and hardness of test castings made of AlSi7Mg0.3 material. The hardness measurement will be evaluated on a hardness tester. The parameter SDAS, Microporosity, Content of excluded eutectic will be evaluated. Dependencies will be found and plotted.
Źródło:
Archives of Foundry Engineering; 2023, 23, 1; 118--123
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of solidification parameters and macrostructure of IN-713C castings after complex modification
Autorzy:
Binczyk, F.
Gradoń, P.
Powiązania:
https://bibliotekanauki.pl/articles/379884.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
nickel alloy
superalloy
modification
inoculation
solidification
thermal analysis
macrostructure
stop niklu
nadstop
modyfikacja
inokulacja
krzepnięcie
analiza termiczna
makrostruktura
Opis:
The paper presents a research results concerning impact of volume modification (ceramic filter containning cobalt aluminate and hafnium powder) and simultaneous surface and volume modification on solidification and stereological parameters of macrostructure of castings made from post-production scrap of nickel superalloy IN-713C. Research included investigation of the influence of chemical composition on the temperature Tliq i Tsol and evaluation of following macrostructure parameters: the number of grains per mm2, average grain area and shape coefficient. Results indicate high influence of carbon content on Tliq. Macrostructure of sample castings indicate positive effect of surface and volume modification, however impact of surface modification is more pronounced.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 5-8
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Mischmetal on the Microstructure of the Magnesium Alloy AZ91
Autorzy:
Mikusek, D.
Rapiejko, C.
Walisiak, D.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/379653.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
solidification process
magnesium alloys
alloy additives
mischmetal
DTA process
metalografia
proces krzepnięcia
stopy magnezu
dodatki stopowe
miszmetal
proces DTA
Opis:
In this paper is discussed the effect of the inoculant mischmetal addition on the microstructure of the magnesium alloy AZ91. The concentration of the inoculant was increased in the samples within the range from 0.1% up to 0.6%. The thermal process was performed with the use of Derivative and Thermal Analysis (DTA). A particular attention was paid to finding the optimal amount of the inoculant, which causes fragmentation of the microstructure. The concentration of each element was verified with use of a spark spectrometer. In addition, the microstructures of every samples were examined with the use of an optical microscope and also was performed an image analysis with a statistical analysis using the NIS - Elements program. The point of those analyses was to examine the differences in the grain diameters of phase αMg and eutectic αMg+γ(Mg17Al12) in the prepared samples as well as the average size of each type of grain by way of measuring their perimeters. This paper is the second part of the introduction into a bigger research on grain refinement of magnesium alloys, especially AZ91. Another purpose of this research is to achieve better microstructure fragmentation of magnesium alloys without the relevant changes of the chemical composition, which should improve the mechanical properties.
Źródło:
Archives of Foundry Engineering; 2019, 4; 45-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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