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Tytuł:
Determination of the Technological Parameters Process for Continuously Cast Brass Ingot
Autorzy:
Bydałek, A. W.
Kwaśniewski, P.
Schlafka, P.
Wołczyński, W.
Najman, K.
Powiązania:
https://bibliotekanauki.pl/articles/381120.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
brass
continuous casting
recycling
mosiądz
odlewanie ciągłe
recykling
Opis:
This article discusses issues related to continuous casting of brass. The tested material was CuZn39Pb2 brass with the use of continuous casting and different parameters of the process. The position consists of a melting furnace with a graphite refining pot of about 4000 cm3 chuting capacity, a graphite crystallizer of 9,5 mm nominal diameter, a primary and secondary cooling system and an extracting system as well. The analysis was carried out in terms of technological parameters of the process and type of charge. Highlighted: feedrate ingot, number of stops, and technological temperatures. The surface quality of the obtained ingots and the structure were analyzed. The most favorable conditions were indicated and technological recommendations indicated. They have been distinguished for ingots for plasticity and other technologies. Favorable casting conditions are low feed and low temperature. Due to the presence of impurities coming from the charge it is disadvantageous to have Ni greater than 0.053% by mass, and Fe more than 0.075% by mass. It is recommended to maintain a high zinc content in the melt which is associated with non-overheating of the metal during casting and earlier melting.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 9-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structural Analysis of the Selected Products From the Suspension Furnace Produced in the Internal Recycling
Autorzy:
Bydałek, A. W.
Schlafka, P.
Grządko, K.
Wołczyński, W.
Kwapisiński, P.
Bromber, S.
Wędrychowicz, M.
Powiązania:
https://bibliotekanauki.pl/articles/382682.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
slag
copper recovery
recycling
żużel
odzyskiwanie miedzi
recykling
Opis:
There are presents the internal recycling in anode furnace, in addition to mainly blister copper and converter copper. During the process there arise the two types of semi-finished products intended for further pyro metallurgical processing: anode copper and anode slag. The stream of liquid blister copper enters into the anode furnace treatment, in which the losses are recovered, e.g. copper, resulting from oxidation and reduction of sulfides, oxides and the oxidation of metallic compounds of lead, zinc and iron. In the liquid phase there are still gaseous states, which gives the inverse relationship relating to the solid phase, wherein the gases found an outlet in waste gas or steam. The results of chemical analysis apparently differ from each other, because crystallite placement, the matrix structure and the presence of other phases and earth elements are not compared, which can be regained in the process of electrorefining. One should not interpret negatively smaller proportion of copper in the alloy, since during the later part of the production more elements can be obtained, for example from sludge, such as platinum group metals and lanthanides. According to the research the quality of blister copper, to a large extent, present in the alloy phase to many other elements, which can be recovered.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 9-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the Reclaim from the Cordis Technology on the Core Sand Strength
Autorzy:
Dańko, J.
Dańko, R.
Skrzyński, M.
Dereń, M.
Zygmunt, Ł
Powiązania:
https://bibliotekanauki.pl/articles/947568.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
core sand
matrix recycling
technologia Cordis
regeneracja matrycy
Opis:
The investigation results of the mechanical reclamation of spent moulding sands from the Cordis technology are presented in the paper. The quality assessment of the obtained reclaim and the influence of the reclaim fraction in a matrix on the core sand strength is given. The reclaim quality assessment was performed on the basis of the determination of losses on ignition, Na2O content on reclaim grains and pH values. The reclaim constituted 100%, 75% and 50% of the core sand matrix, for which the bending strength was determined. The matrix reclamation treatment was performed in the experimental rotor reclaimer RD-6. Spent sands were applied in as-delivered condition and after the heating to a temperature of 140 oC. Shaped samples for strength tests were made by shooting and hardening of sands in the warmbox technology.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 17-20
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Role of Recycled Ceramic Material Obtained from the Ceramic Layered Moulds Used in the Investment Casting
Autorzy:
Soroczyński, A.
Haratym, R.
Biernacki, R.
Powiązania:
https://bibliotekanauki.pl/articles/381815.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
recycling
ceramic mould
investment casting
recykling
forma ceramiczna
odlewanie precyzyjne
Opis:
The article presents the role of the ceramic layered moulds used in the investment casting method with new (certified) and recycled material from ceramic moulds (CM) after casting process. The materials that were obtained are mainly aluminosilicates and SiO2. The investigation of changes in the quality of ceramic moulds (including the recycled ceramic material) includes the chemical composition of the ceramics as recovered ceramic material, changes in the particle size of the layered covering material, the gas permeability during the pouring of liquid metal, and the creation of the porosity are presented. Than the thermophysical parameters and dimensional accuracy of the casting manufactured in the new ceramic layered shell moulds were analysed. Additionally the global cost savings and improved ecological conditions in the foundry and its surroundings was estimated.
Źródło:
Archives of Foundry Engineering; 2019, 1; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Recycling of Materials Containing Iron and Zinc in the OxyCup Process
Autorzy:
Holtzer, M.
Kmita, A.
Roczniak, A.
Powiązania:
https://bibliotekanauki.pl/articles/382832.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
recycling
iron
zinc
modern technologies
wastes
recykling
żelazo
cynk
nowoczesna technologia
odpady
Opis:
Environmentally friendly and economically profitable technologies, enabling utilisation of wastes from metallurgical processes and regeneration of Fe and Zn contained in them, are looked for. This allows also saving of natural resources such as ores. Several techniques have been developed and introduced for recycling sludge and dust that contain iron and zinc. Currently, there are three major ways to treat zinc -bearing dust: rotary hearth furnaces method (the FASTMET process), rotary kiln method (the Waelza process), shaft furnace method (the OXYCUP method). This technology can be used to fully recycle metallurgical wastes such as slag crusts or metal-bearing fractions of desulfurization slags without the need for additional preparation of these materials, dust, sludge and scale generated in different stages of iron and steelmaking. The OXYCUP process described in paper combines the function of melting in traditional cupola furnaces (CF) with function of reduction in blast furnaces (BF).
Źródło:
Archives of Foundry Engineering; 2015, 15, 1 spec.; 126-130
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Idea of the Integrated Recycling System of Used Moulding Sands with Organic Resins
Autorzy:
Dańko, R.
Powiązania:
https://bibliotekanauki.pl/articles/381404.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
moulding sand
self-setting sand
recycling
reclamation
masa formierska
masa samoutwardzalna
recykling
regeneracja
Opis:
The paper presents the idea of the integrated recycling system of used moulding sands with organic resins. A combination of the method of forecasting averaged ignition loss values treatments in order to obtain its full recycling constitutes the basics of this process. The results of own investigations, allowing to combine ignition loss values of spent moulding sands after casting knocking out with amounts of dusts generated during the mechanical reclamation treatment of such sands, were utilized in the system.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 21-26
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microwave absorption by used moulding and core sands
Autorzy:
Nowak, D.
Stachowicz, M.
Granat, K.
Pigiel, M.
Powiązania:
https://bibliotekanauki.pl/articles/380205.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
recykling
współczynnik fali stojącej
mikrofale
materiał formierski
recycling
standing wave ratio
microwaves
moulding materials
Opis:
The paper presents measurement results of standing wave ratio to be used as an efficiency indicator of microwave absorption by used moulding and core sands chosen for the microwave utilization process. The absorption measurements were made using a prototype stand of microwave slot line. Examined were five used moulding and core sands. It was demonstrated that the microwave absorption measurements can make grounds for actual microwave utilization of moulding and core sands.
Źródło:
Archives of Foundry Engineering; 2012, 12, 3; 87-90
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evolution of Aluminium Melt Quality of A356 After Several Recycling
Autorzy:
Gursoy, O.
Erzi, E.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1840918.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
A356
recycling
melt quality
reduce pressure test
bifilm index
recykling
topnienie
próba ciśnieniowa
Opis:
Recyclability is one of the great features of aluminium and its alloys. However, it has been typically considered that the secondary aluminium quality is low and bad. This is only because aluminium is so sensitive to turbulence. Uncontrolled transfer and handling of the liquid aluminium results in formation of double oxide defects known as bifilms. Bifilms are detrimental defects. They form porosity and deteriorate the properties. The detection and quantification of bifilms in liquid aluminium can be carried out by bifilm index measured in millimetres as an indication of melt cleanliness using Reduced Pressure Test (RPT). In this work, recycling efficiency and quality change of A356 alloy with various Ti additions have been investigated. The charge was recycled three times and change in bifilm index and bifilm number was evaluated. It was found that when high amount of Ti grain refiner was added, the melt quality was increased due to sedimentation of bifilms with Ti. When low amount of Ti is added, the melt quality was degraded.
Źródło:
Archives of Foundry Engineering; 2020, 20, 4; 61-66
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Chip Amount on Microstructural and Mechanical Properties of A356 Aluminum Casting Alloy
Autorzy:
Kaya, A. Y.
Özaydın, O.
Yağcı, T.
Korkmaz, A.
Armakan, E.
Çulha, O.
Powiązania:
https://bibliotekanauki.pl/articles/2079825.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
A356
gravity casting
chip melting
mechanical properties
recycling
odlewanie grawitacyjne
topienie
właściwości mechaniczne
recykling
Opis:
Aluminum casting alloys are widely used in especially automotive, aerospace, and other industrial applications due to providing desired mechanical characteristics and their high specific strength properties. Along with the increase of application areas, the importance of recycling in aluminum alloys is also increasing. The amount of energy required for producing primary ingots is about ten times the amount of energy required for the production of recycled ingots. The large energy savings achieved by using the recycled ingots results in a significant reduction in the amount of greenhouse gas released to nature compared to primary ingot production. Production can be made by adding a certain amount of recycled ingot to the primary ingot so that the desired mechanical properties remain within the boundary conditions. In this study, by using the A356 alloy and chips with five different quantities (100% primary ingots, 30% recycled ingots + 70% primary ingots, 50% recycled ingots + 50% primary ingots, 70% recycled ingots + 30% primary ingots, 100% recycled ingots), the effect on mechanical properties has been examined and the maximum amount of chips that can be used in production has been determined. T6 heat treatment was applied to the samples obtained by the gravity casting method and the mechanical properties were compared depending on the amount of chips. Besides, microstructural examinations were carried out with optical microscopy techniques. As a result, it has been observed that while producing from primary ingots, adding 30% recycled ingot to the alloy composition improves the mechanical properties of the alloy such as yield strength and tensile strength to a certain extent. However, generally a downward pattern was observed with increasing recycled ingot amount.
Źródło:
Archives of Foundry Engineering; 2021, 21, 3; 19-26
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development of Process Conditions for the Preparation of Copper Alloys Post-Production Chips for the Continuous Casting Process
Autorzy:
Malec, Witold
Cwolek, Beata
Brudny, Anna
Kulasa, Joanna
Marek, W.
Stolorz, K.
Wróbel, D.
Filipowicz, A.
Powiązania:
https://bibliotekanauki.pl/articles/27314152.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
waste
recycling
bronze
moisture of waste
continuous casting
odpady poprodukcyjne
recykling
brąz
wilgotność odpadów
odlewanie ciągłe
Opis:
The paper presents the results of research aimed at developing assumptions for the preparation of a charge in the form of fine scrap copper alloys (chips/shells) guaranteeing effective removal of impurities and obtaining a metal bath of the required metallurgical quality. The tests were conducted for tin-zinc-lead bronze of the CC499K grade. As part of the work, the characteristics of this type of waste available on the market were made in terms of quality and the possibility of their use for the production of both alloys and finished products, taking into account the elimination of harmful impurities that may ultimately affect the production process adversely. The subject of the work was the selection of appropriate waste cleaning methods in the form of an oily shell in the CC499K (CuZn5Sn5Pb2) grade and its drying in terms of increasing the use of impure waste from machining as scrap for direct melting. The waste was assessed in relation to individual parameters. The research was carried out on 3 groups of waste, with varying degrees of moisture.
Źródło:
Archives of Foundry Engineering; 2023, 23, 2; 43--50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation criteria of wax pattern strength tests and their role in forecasting the shape accuracy of wax patterns
Autorzy:
Haratym, R.
Biernacki, R.
Lewiński, J.
Kwapisz, J.
Powiązania:
https://bibliotekanauki.pl/articles/381367.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
pattern strength
lost wax casting
pattern test
sustainability
recycling
wzór wytrzymałościowy
metoda traconego wosku
test wytrzymałościowy
recykling
Opis:
This research paper will present and analyze selected testing of wax patterns - bending strength test, test of resistance to creep and penetration hardness test. Evaluation of these tests will be carried out in terms of the shape accuracy of wax patterns. Additionally, statistical evaluation will be carried out of relationships between selected parameters of previously mentioned tests. Standard bending tests will be statistically evaluated and compared with two other test methods conducted on corresponding patterns. Particular attention will be given to creep resistance, which is a very useful test method for assessing changes in the shape of complex patterns in the function of time and temperature. At the same time an evaluation of hardness tests of wax patterns will be carried out with usage of appropriate samples or by direct examination of the production patterns.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 49-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical Properties of Magnesium Die Castings Produced Utilizing Process Scrap
Autorzy:
Fajkiel, A.
Dudek, P.
Reguła, T.
Powiązania:
https://bibliotekanauki.pl/articles/380871.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
magnesium alloys
mechanical properties
recycling
high pressure die casting (HPDC)
stopy magnezu
właściwości mechaniczne
recykling
odlewnictwo wysokociśnieniowe
Opis:
Magnesium alloys are one of the lightest of all the structural materials. Because of their excellent physical and mechanical properties the alloys have been used more and more often in various branches of industry. They are cast mainly (over 90%) on cold and hot chamber die casting machines. One of the byproducts of casting processes is process scrap which amounts to about 40 to 60% of the total weight of a casting. The process scrap incorporates all the elements of gating systems and fault castings. Proper management of the process scrap is one of the necessities in term of economic and environmental aspects. Most foundries use the process scrap, which involves adding it to a melting furnace, in a haphazard way, without any control of its content in the melt. It can lead to many disadvantageous effects, e.g. the formation of a hard buildup at the bottom of the crucible, which in time makes casting impossible due to the loss of the alloy rheological properties. The research was undertaken to determine the effect of an addition of the process scrap on the mechanical properties of AZ91 and AM50 alloys. It has been ascertained that the addition of a specific amount of process scrap to the melt increases the mechanical properties of the elements cast from AZ91 and AM50 alloys. The increase in the mechanical properties is caused mainly by compounds which can work as nuclei of crystallization and are introduced into the scrap from lubricants and anti-adhesive agents. Furthermore carbon, which was detected in the process scrap by means of SEM examination, is a potent grain modifier in Mg alloys [1-3]. The optimal addition of the process scrap to the melt was determined based on the statistical analysis of the results of studies of the effect of different process scrap additions on the mean grain size and mechanical properties of the cast parts.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 31-34
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New Ecological Cast Bronzes for Fittings Manufactured from Recycled Waste
Autorzy:
Malec, Witold
Cwolek, Beata
Brudny, Anna
Juszczyk, Barbara
Kulasa, Joanna
Hury, Anna
Marek, W.
Stolorz, K.
Wróbel, D.
Filipowicz, A.
Powiązania:
https://bibliotekanauki.pl/articles/27314124.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
wastes
recycling
continuous casting
machining bronze
lead-free copper alloy
odpady
recykling
odlewanie ciągłe
obróbka brązu
bezołowiowy stop miedzi
Opis:
The article presents tests on a new lead-free bronze CuSn4Zn2PS, intended for fittings for contact with drinking water, in which the addition of lead was replaced with sulphur. The subject of the experimental work was the production of semi-finished products from this alloy based on the charge coming entirely from waste generated after machining. A specialized pilot line was used for the tests, and after cleaning, the waste was melted and then were continuously cast in the form of rods and hollow rods. The cleaning efficiency was assessed, and the manufactured semi-finished products were subjected to tests, including the assessment of the chemical and mechanical homogeneity and the structure of the test batch of the semi-finished casting products in terms of the possibility of manufacturing products meeting the requirements of technical specifications. The obtained results, both in terms of a stable chemical composition, homogeneous and reproducible mechanical properties, fully compliant with the specifications for fittings bronzes (CC499K), as well as the lack of faults of the obtained semi-finished products, despite a very large share of waste material, indicate the possibility of using the tested recycling method for the production of semi-products of sulphur bronze, which is an alloy that is relatively difficult to manufacture.
Źródło:
Archives of Foundry Engineering; 2023, 23, 1; 37--42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Properties of AlSi9Mg Alloy Matrix Composite Reinforced with Short Carbon Fibre after Remelting
Autorzy:
Łągiewka, M.
Konopka, Z.
Powiązania:
https://bibliotekanauki.pl/articles/380166.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metal matrix composite
short carbon fibre
silumin
mechanical properties
recycling of composite
kompozyt metalowy
włókno węglowe
właściwości mechaniczne
recykling kompozytu
Opis:
The presented work describes the results of examination of the mechanical properties of castings made either of AlSi9Mg alloy matrix composite reinforced with short carbon fibre or of the pure AlSi9Mg alloy. The tensile strength, the yield strength, Young’s modulus, and the unit elongation were examined both for initial castings and for castings made of the remelted composite or AlSi9Mg alloy. After preparing metallographic specimens, the structure of the remelted materials was assessed. A few non-metallic inclusions were observed in the structure of the remelted composite, not occurring in the initial castings. Mechanical testing revealed that all the examined properties of the initial composite material exceed those of the non-reinforced matrix. A decrease in mechanical properties was stated both for the metal matrix and for the composite after the remelting process, but this decrease was so slight that it either does not preclude them from further use or does not restrict the range of their application.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 39-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermal Cleaning and Melting of Fine Aluminium Alloy Chips
Autorzy:
Palimąka, P.
Powiązania:
https://bibliotekanauki.pl/articles/1840921.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
production waste
environmental protection
recycling aluminium
aluminium scrap
aluminium melting
odpady produkcyjne
ochrona środowiska
recykling aluminium
wióry aluminium
topienie aluminium
Opis:
Production waste is one of the major sources of aluminium for recycling. Depending on the waste sources, it can be directly melted in furnaces, pre-cleaned and then melted, or due to the small size of the material (powder or dust) left without remelting. The latter form of waste includes chips formed during mechanical cutting (sawing) of aluminium and its alloys. In this study, this type of chips (with the dimensions not exceeding 1 mm) were melted. The obtained results of laboratory tests have indicated that even chips of such small sizes pressed into cylindrical compacts can be remelted. The high recovery yield (up to 94%) and degree of metal coalescence (up to 100%) were achieved via thermal removal of impurities under controlled conditions of a gas atmosphere (argon or/and air), followed with consolidation of chips at a pressure of minimum 170 MPa and melting at 750oC with NaCl-KCl-Na3AlF6 salt flux.
Źródło:
Archives of Foundry Engineering; 2020, 20, 4; 91-96
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-15 z 17

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