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Wyświetlanie 1-5 z 5
Tytuł:
Bimetal Castings with a Titanium Working Layer
Autorzy:
Dulska, Agnieszka
Powiązania:
https://bibliotekanauki.pl/articles/27314148.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
bimetallic castings
layering
3d printing
titanium layer
odlew bimetaliczny
nakładanie warstw
drukowanie 3d
warstwa tytanowa
Opis:
The paper presents the technology of bimetallic castings using the casting method of applying layers directly during the casting process. The bimetallic casting consists of a load-bearing part (typical casting material, i.e. gray cast iron with flake graphite) and a working part (titanium insert). The titanium insert was made by printing using the selective laser melting (SLM) method, and its shape was spatial. The verification of the bimetallic castings was carried out mainly based on metallographic tests, temperature and thickness measurements. Structure examinations containing metallographic microscopic studies with the use of a light microscope (LOM) and a scanning electron microscope (SEM) with microanalysis of the chemical composition (energy dispersive spectroscopy - EDS).The aim of the tests was to select the appropriate geometrical insert parameters for bimetallic castings within the tested range. The correct parameters of both the insert, pouring temperature and the casting modulus affect the diffusion processes and, consequently, the formation of carbides and the creation of bimetallic castings.
Źródło:
Archives of Foundry Engineering; 2023, 23, 2; 21--28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure Modelling Based on Percolation Theory
Autorzy:
Trzaskowski, W.
Myszka, D.
Powiązania:
https://bibliotekanauki.pl/articles/381630.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
design of materials
percolation theory
incremental manufacturing
3D printing
projektowanie materiałów
teoria perkolacji
drukowanie 3D
Opis:
The paper discusses the possibility of application of percolation theory to model the structure of materials in a virtual space. The designed models were transferred to real space using modern incremental manufacturing techniques like 3D printing. Studies of model materials of this type based on percolation theory are expected to provide more accurate knowledge of the problem, which is extremely important from the point of view of the properties of most construction materials. Reference of percolation phenomena to materials science is more and more frequently done in the design of various types of composite materials, such as e.g. conductive composites. In this study, the percolation theory has been used to design in microscale an optimum material through model analysis done in macroscale. Since studies of percolation in polycrystalline materials are difficult, and there are also some technical limitations imposed on the evaluation done in a volume of material, this phenomenon is usually examined in a simplified manner, which means that it is reduced only to statistical analysis of potential percolation with determination of its threshold value. To generate a potential structure based on percolation theory, popular computer programmes for solid modelling were used. Real shapes were conferred to the designed models using a widely known technique of 3D printing. It allows the production of parts in ABS material. The subject of the present study combines modern design techniques with modern manufacturing techniques, relating both to the fundamentals of materials science. Today's software tools enable creating more complex solids, while their transfer to reality allows better understanding of dependencies that exist in the structure of materials. The originality of this study consists in the art of creating new construction materials with planned properties. The article offers a new approach to the capabilities of scheduling modern engineering materials with the help of percolation theory.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3 spec.; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Studies of the Properties of Materials for Foundry Patterns Used in the Production of High-quality Precision Castings
Autorzy:
Dydak, A.
Książek, M.
Powiązania:
https://bibliotekanauki.pl/articles/1840895.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
3D printing
rapid prototyping
plastics patterns
precision casting
drukowanie 3D
szybkie prototypowanie
tworzywa sztuczne
odlewanie precyzyjne
Opis:
The paper presents the properties of plastics under the trade names of PMMA and Midas, and of Formowax, Romocast 305 and Romocast 930 casting waxes. Their effect on the quality of foundry patterns used in the manufacture of ceramic moulds for precision casting is also discussed. From the selected materials for foundry patterns, samples were made for testing using the following methods: (i) 3D printing in the case of plastics, and (ii) conventional method based on tooling in the form of metal moulds (dies) in the case of casting waxes. The most important physico-mechanical properties of materials for foundry patterns were determined, i.e. linear shrinkage, softening temperature, relative elongation and coefficient of thermal linear expansion. Bending tests were carried out on samples of patterns printed and made in metal moulds, including determination of the surface roughness of patterns. After the process of melting out patterns from the cavities of ceramic moulds in an autoclave, the degree of their melting out was visually assessed (i.e. the residues from pattern removal were evaluated). The ash content after burning out of foundry patterns was also determined. The conducted tests allowed comparing the important parameters of materials used for foundry patterns and assessing the suitability of selected plastics as a material for foundry patterns used in the manufacture of high-quality precision castings.
Źródło:
Archives of Foundry Engineering; 2020, 20, 4; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Design of Honeycomb Structures Produced by Investment Casting
Autorzy:
Naplocha, K.
Dmitruk, A.
Mayer, P.
Kaczmar, J. W.
Powiązania:
https://bibliotekanauki.pl/articles/382969.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
investment casting
3D printing
honeycomb design
light structure
odlewnie
drukowanie 3d
projekt plaster miodu
plaster miodu
lekkie konstrukcje
Opis:
Investment casting combined with the additive manufacturing technology enables production of the thin-walled elements, that are geometrically complex, precise and can be easy commercialized. This paper presents design of aluminium alloy honeycombs, which are characterized with light structure, internal parallel oriented channels and suitable stiffness. Based on 3D printed pattern the mould was prepared from standard ceramic material subjected subsequently to appropriate heat treatment. Into created mould cavity with intricate and susceptible structure molten AC 44200 aluminium alloy was poured under low pressure. Properly designed gating system and selected process parameters enabled to limit the shrinkage voids, porosities and misruns. Compression examination performed in two directions showed different mechanisms of cell deformation. Characteristic plateau region of stress-strain curves allowed to determine absorbed energy per unit volume, which was 485 or 402 J/mm3 depending on load direction. Elaborated technology will be applied for the production of honeycomb based elements designated for energy absorption capability.
Źródło:
Archives of Foundry Engineering; 2019, 4; 76-80
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Grey Cast Iron Locally Reinforced Using 3D Printing Scaffold Insert
Autorzy:
Przyszlak, N.
Dulska, A.
Wróbel, T.
Szajnar, J.
Powiązania:
https://bibliotekanauki.pl/articles/380636.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
grey cast iron
3D printing insert
Titanium
hardness
abrasive wear
żeliwo szare
wkład do druku 3D
tytan
twardość
zużycie ścierne
Opis:
The paper presents an innovative method of creating the layered castings. The innovation relies on application the 3D printing insert obtaining in SLM (selective laser melting) method. This type of scaffold insert made from pure Ti powder, was placed into mould cavity directly before pouring by grey cast iron. In result of used method was obtained grey cast iron casting with surface layer reinforced by titanium carbides. In range of studies were carried out metallographic researches using light microscope and scanning electron microscope, microhardness measurements and abrasive wear resistance. On the basis of obtaining results was stated that there is a possibility of reinforcing surface layer of the grey cast iron casting by using 3D printing scaffold insert in the method of mould cavity preparation. Moreover there was a local increase in hardness and abrasive wear resistance in spite of the precipitation of titanium carbides in surface layer of grey cast iron. While the usable properties of composite surface layer obtained in result of use of the method presented in the paper, strongly depend of dimensions of scaffold insert, mainly parameters Re and Ri.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 99-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-5 z 5

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