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Tytuł:
Influence of Iron in AlSi10MgMn Alloy
Autorzy:
Žihalová, M.
Bolibruchová, D.
Powiązania:
https://bibliotekanauki.pl/articles/382235.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy AlSi10MgMn
intermetallic phase
bronze
stop AlSi10MgMn
faza międzymetaliczna
brąz
Opis:
Presence of iron in Al-Si cast alloys is common problem mainly in secondary (recycled) aluminium alloys. Better understanding of iron influence in this kind of alloys can lead to reduction of final castings cost. Presented article deals with examination of detrimental iron effect in AlSi10MgMn cast alloy. Microstructural analysis and ultimate tensile strength testing were used to consider influence of iron to microstructure and mechanical properties of selected alloy.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 109-112
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Antimony Influence on Shape of Eutectic Silicium in Al-Si Based Alloys
Autorzy:
Bolibruchová, D.
Brůna, M.
Powiązania:
https://bibliotekanauki.pl/articles/383239.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
antimony influence
alloy modification
aluminium alloy
wpływ antymonu
modyfikacja stopu
stop aluminium
Opis:
Liquid AI-Si alloys are usually given special treatments before they are cast to obtain finer or modified matrix and eutectic structures, leading to improved properties. For many years, sodium additions to hypoeutectic and eutectic AI-Si melts have been recognized as the most effective method of modifying the eutectic morphology, although most of the group IA or IIA elements have significant effects on the eutectic structure. Unfortunately, many of these approaches also have associated several founding difficulties, such as fading, forming dross in presence of certain alloying elements, reduced fluidity, etc. In recent years, antimony additions to AI-Si castings have attracted considerable attention as an alternative method of refining the eutectic structure. Such additions eliminate many of the difficulties listed above and provide permanent (i.e.,non-fading) refining ability. In this paper, the authors summarize work on antimony treatment of Al-Si based alloys.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 31-34
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Affecting the Crystallization of Al-based alloys by Electromagnetic Field
Autorzy:
Bolibruchová, D.
Brůna, M.
Powiązania:
https://bibliotekanauki.pl/articles/379575.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
silicon
inoculation
strontium
electromagnetic field
stop aluminium
silikon
stront
pole elektromagnetyczne
Opis:
This article deal with non-conventional methods to affect the crystallization of Al-alloys by the application of electromagnetic field. The application of electromagnetic field is not technically complicated, it does not require mechanical contact with the melt, and the scale of the crystallization influence is not dependent on the thickness of the casting. Two experimental materials were used: AlSi10MgMn and AlSi8Cu2Mn and two values of electromagnetic induction: B = 0.1 T a B = 0.2 T. The best results for alloy AlSi10MgMn were achieved by application of electromagnetic field with induction B = 0.2 T; during this experiment the best mechanical properties were achieved - the biggest increase of mechanical properties was recorded. The best results for alloy AlSi8Cu2Mn were achieved by combination of electromagnetic field with induction B = 0.1 T and modification by 0.05 wt. % Sr. In this case we don´t recommend to use electromagnetic field with induction B = 0.2 T; because of deposition of coarse grains and decreasing of mechanical properties.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 157-162
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Remelting AlSi9Cu3 Alloy with Higher Iron Content on Mechanical Properties
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/380785.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si-Cu
remelting
mechanical properties
heat treatment
stop Al-Si-Cu
przetopienie
właściwości mechaniczne
obróbka cieplna
Opis:
The paper deals with influence of multiple remelting on AlSi9Cu3 alloy with higher iron content on chosen mechanical properties. Multiple remelting may in various ways influence mechanical, foundry properties, gas saturation, shrinkage cavity, fluidity etc. of alloy. Higher presence of iron in Al-Si cast alloys is common problem mainly in secondary (recycled) aluminium alloys. In Al-Si alloy the iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which decreases mechanical properties. Iron in the used alloy was increased to about 1.4 wt. %, so that the influence of increased iron content can be investigated. In the paper, the effect of multiple remelting is evaluated with respect to the resulting mechanical properties in cast state, after the heat treatment (T5) and after natural aging. From the obtained results it can be concluded that the multiple remelting leads to change of chemical composition and affect the mechanical properties.
Źródło:
Archives of Foundry Engineering; 2018, 18, 3; 25-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of Natural and Artificial Ageing on Multiply Remelted AlSi9Cu3 Alloy
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/382708.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
remelting
Fe phases
artificial ageing
natural ageing
eutectic silicon
przetapianie
fazy Fe
sztuczne starzenie
naturalne starzenie
krzem eutektyczny
Opis:
This article focuses on the study of the influence of remelting and subsequent natural and artificial ageing on the structure of recycled AlSi9Cu3 alloy with increased iron content. The assessed changes in eutectic silicon and iron-based intermetallic phases were carried out using optical and scanning electron microscopy. The degradation of the eutectic silicon morphology due to remelting occurred only at the highest numbers of remelting. The effect of remelting the investigated alloy, which is accompanied by a gradual increase in wt. % Fe, began to manifest significantly through a change in the length of the ferric phases after the fourth remelting. As expected, the artificial ageing process has proven to be more effective than natural ageing. It has led to a change in the eutectic silicon morphology and has been beneficial in reducing the lengths of adverse ferric phases. The use of alloys with higher numbers of remelting, or with greater “contamination”, for the manufacture of shape-challenging castings is possible when using a suitable method of eliminating the negative factors of the remelting process. The results of our investigation show a suitable method of the above elimination the application of heat treatment T5 – via artificial ageing.
Źródło:
Archives of Foundry Engineering; 2019, 2; 60-66
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Taguchi Approach for Optimization of Parameters that Effect Grain Size of Cast A357 Alloy
Autorzy:
Çolak, M.
Dışpınar, D.
Powiązania:
https://bibliotekanauki.pl/articles/379886.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
A357 alloy
grain refinement
alloy modification
Taguchi approach
stop A357
rafinowanie ziarna
modyfikacja stopu
metoda Taguchi
Opis:
Grain refining and modification are common foundry practice for improving properties of cast Al-Si alloys. In general, these types of treatments provide better fluidity, decreased porosity, higher yield strength and ductility. However, in practice, there are still some discrepancies on the reproducibility of the results from grain refining and effect of the refiner’s additions. Several factors include the fading effect of grain refinement and modifiers, inhomogeneous dendritic structure and non-uniform eutectic modification. In this study, standard ALCAN test was used by considering Taguchi’s experimental design techniques to evaluate grain refinement and modification efficiency. The effects of five casting parameters on the grain size have been investigated for A357 casting alloy. The results showed that the addition of the grain refiner was the most effective factor on the grain size. It was found that holding time, casting temperature, alloy type and modification with Sr were less effective over grain refinement.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 35-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Comparison of Dental Prostheses Cast and Sintered by SLM from Co-Cr-Mo-W Alloy
Autorzy:
Myszka, D.
Skrodzki, M.
Powiązania:
https://bibliotekanauki.pl/articles/380544.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
microstructure
dental prosthesis
precision investment casting
selective laser melting
dimensional accuracy
proteza zębowa
odlewnictwo precyzyjne
przetapianie laserowe selektywne
dokładność wymiarowa
Opis:
The article presents the results of a comparative analysis of the metal substructure for dental prosthesis made from a Co-Cr-Mo-W alloy by two techniques, i.e. precision investment casting and selective laser melting (SLM). It was found that the roughness of the raw surface of the SLM sinter is higher than the roughness of the cast surface, which is compensated by the process of blast cleaning during metal preparation for the application of a layer of porcelain. Castings have a dendritic structure, while SLM sinters are characterized by a compact, fine-grain microstructure of the hardness higher by about 100 HV units. High performance and high costs of implementation the SLM technology are the cause to use it for the purpose of many dental manufacturers under outsourcing rules. The result is a reduction in manufacturing costs of the product associated with dental work time necessary to scan, designing and treatment of sinter compared with the time needed to develop a substructure in wax, absorption in the refractory mass, casting, sand blasting and finishing. As a result of market competition and low cost of materials, sinter costs decrease which brings the total costs related to the construction unit making using the traditional method of casting, at far less commitment of time and greater predictability and consistent sinter quality.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 201-207
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Assessment of Mechanism of Pore Formation in Directionally Solidified A356 Alloy
Autorzy:
Uludag, M.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/380892.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
krzepnięcie kierunkowe
porowatość
ziarna
odlewy
directional solidification
porosity
bifilm index
grain refinement
casting
Opis:
It is well-known that the better the control of the liquid aluminium allows obtaining of better properties. One of the most important defects that is held responsible for lower properties has been the presence of porosity. Porosity has always been associated with the amount of dissolved hydrogen in the liquid. However, it was shown that hydrogen was not the major source but only a contributor the porosity. The most important defect that causes porosity is the presence of bifilms. These defects are surface entrained mainly due to turbulence and uncontrolled melt transfer. In this work, a cylindrical mould was designed (Ø30 x 300 mm) both from sand and die. Moulds were produced both from sand and die. Water cooled copper chill was placed at the bottom of the mould in order to generate a directional solidification. After the melt was prepared, prior to casting of the DC cast samples, reduced pressure test sample was taken to measure the melt quality (i.e. bifilm index). The cast parts were then sectioned into regions and longitudinal and transverse areas were investigated metallographically. Pore size, shape and distribution was measured by image analysis. The formation of porosity was evaluated by means of bifilm content, size and distribution in A356 alloy.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 157-162
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Remelting on Microstructure of the AlSi9Cu3 Alloy with Higher Iron Content
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/380982.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
heat treatment
Al-Si-Cu alloy
remelting effect
metalografia
obróbka cieplna
stop Al-Si-Cu
efekt przetapiania
Opis:
Secondary or multiple remelted alloys are common materials used in foundries. For secondary (recycled) Al-Si-Cu alloys, the major problem is the increased iron presence. Iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which may negatively affect the structure. The paper deals with effect of multiple remelting on the microstructure of the AlS9iCu3 alloy with increased iron content to about 1.4 wt. %. The evaluation of the microstructure is focused on the morphology of iron-base intermetallic phases in caste state, after the heat treatment (T5) and after natural aging. The occurrence of the sludge phases was also observed. From the obtained results can be concluded that the multiple remelting leads to change of chemical composition, changes in the final microstructure and also increases sludge phases formation. The use of heat treatment T5 led to a positive change of microstructure, while the effect of natural aging is beneficial only to the 3rd remelting.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 25-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermal Analysis of Selected Polymer Materials for Precision Casting Models
Autorzy:
Jesiotr, M.
Myszka, D.
Powiązania:
https://bibliotekanauki.pl/articles/382024.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
precision casting
polymers casting pattern
differential thermal analysis
odlewanie precyzyjne
wzór odlewu polimerowy
analiza termiczna różnicowa
Opis:
This paper shows preliminary thermal analysis of 6 polymer materials which are commonly used or can be used as models for precision casting. Thermal analysis was carried out with use of derivatograph and allowed to determine two fundamental properties of examined materials - their phase transition during heating to the temperature of 800⁰C and mass of dry residue after burning which can be used to evaluate polymer residues remaining in the casting mould cavity. The subject of this paper is related to increasing participation of rapid prototyping methods in casting with use of printed models. Determination of changes in materials, in particular their linear and cubical expansion and analysis of dry residue after burning in casting mould cavity is extremely important for the construction of form crust and surface quality of casting. A problem is to design a polymer-based casting model which allows non-residue burning and simultaneously causes no cracking of ceramic form during heating.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2 spec.; 61-64
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Crystallization of the Structural Components of Multiple Remelted AlSi9Cu3 Alloy
Autorzy:
Matejka, M.
Bolibruchova, D.
Kuriš, M.
Powiązania:
https://bibliotekanauki.pl/articles/1837683.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu
remelting
returnable material
structural components
scanning electron microscope
Opis:
At present, Al-Si-Cu based alloys (with a typical representative AlSi9Cu3 alloy) represent more than half of the castings used in various industries (automotive, aerospace and electrical engineering). These are most often sub-eutectic (exceptionally eutectic) alloys with a content of 6 to 13 wt. % Si and 1 to 5 wt. % Cu. The aim of the paper is to point out the importance of the evaluation of input raw materials that determines the overall properties of the casting and the costs invested in its production. A negative impact on performance can be expected when using an alloy made up of a high proportion of recycled material, despite its economic benefits. Experimental alloys were evaluated based on the results of crystallization process and a combination of scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), and deep etching. The effect of remelting and increasing the remelted returnable material in the batch was manifested especially in the crystallization of iron-rich phases. The negative effect of remelting on the structural components was manifested after the fourth remelting. Gradual increase of remelted returnable material in the batch causes harmful changes in the crystallization process.
Źródło:
Archives of Foundry Engineering; 2021, 21, 2; 41-45
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Pochłanianie mikrofal przez zużyte masy formierskie i rdzeniowe
Microwave absorption by used moulding and core sands
Autorzy:
Nowak, D.
Stachowicz, M.
Granat, K.
Pigiel, M.
Powiązania:
https://bibliotekanauki.pl/articles/382415.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
utylizacja mikrofalowa
współczynnik fali stojącej
materiał formierski
microwave utilization
standing wave ratio
foundry material
Opis:
W pracy zaprezentowano wyniki badań pomiaru współczynnika fali stojącej dla oceny skuteczności pochłaniania mikrofal przez zużyte masy formierskie i rdzeniowe wytypowane do przeprowadzenia z ich udziałem procesu mikrofalowej utylizacji. Badania pochłaniania mikrofal zostały przeprowadzone z wykorzystaniem prototypowego stanowiska mikrofalowej linii szczelinowej. Badaniom poddano pięć zużytych mas formierskich i rdzeniowych. Wykazano, że uzyskane wyniki pochłaniania mikrofal mas formierskich i rdzeniowych daje podstawy do przeprowadzenia z ich udziałem procesu mikrofalowej utylizacji.
The paper presents measurement results of standing wave ratio to be used as an efficiency indicator of microwave absorption by used moulding and core sands chosen for the microwave utilization process. The absorption measurements were made using a prototype stand of microwave slot line. Examined were five used moulding and core sands. It was demonstrated that the microwave absorption measurements can make grounds for actual microwave utilization of moulding and core sands.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 149-152
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of AlSi9Cu3 Alloy Crystallization Process with Increased Iron Content at Different Number of Remelts
Autorzy:
Matejka, M.
Bolibruchova, D.
Kasińska, J.
Kuriš, M.
Powiązania:
https://bibliotekanauki.pl/articles/380082.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu
remelting
thermal analysis
structural analysis
przetapianie
analiza termiczna
analiza strukturalna
Opis:
Monitoring the solidification process is of great importance for understanding the quality of the melt, for controlling it, and for predicting the true properties of the alloy. Solidification is accompanied by the development of heat, the magnitude of which depends on the different phases occurring during solidification. Thermal analysis is now an important part of and tool for quality control, especially when using secondary aluminium alloys in the automotive industry. The effect of remelting on the change of crystallization of individual structural components of experimental AlSi9Cu3 alloy was determined by evaluation of cooling curves and their first derivatives. Structural analysis was evaluated using a scanning electron microscope. The effect of remelting was manifested especially in nucleation of phases rich in iron and copper. An increasing number of remelts had a negative effect after the fourth remelting, when harmful iron phases appeared in the structure in much larger dimensions.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 79-83
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Possibility of utilizing thermosetting moulding sands by microwave heating
Autorzy:
Granat, K.
Nowak, D.
Stachowicz, M.
Pigiel, M.
Powiązania:
https://bibliotekanauki.pl/articles/380427.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwave heating
thermosetting moulding sand
innowacyjna technologia odlewnicza
nagrzewanie mikrofalowe
masa formierska termoutwardzalna
Opis:
The paper presents a semi-industrial reactor designed for utilisation of waste moulds and cores made of thermosetting moulding sands by microwave incinerating. It was found that a possibility exists of effective incinerating residues of this kind waste cores or moulds left after casting. The research evidences that the apparatus permits effective control of the applied microwave heating process. Preliminary tests of microwave heating indicated that incinerating waste moulds and cores made of industrially used moulding sands based on phenolic-formaldehyde resins is an effective method of their utilization. Application of microwave heating for incinerating waste moulds and cores containing synthetic resins as binders guarantees significant and measurable economical benefits resulting from reduced process time.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of the Precipitation Hardening on the Structure of AlSi7Mg0.3Cu0.5 Alloy with Addition of Zr and Combination of Zr and Ti
Autorzy:
Kuriš, M.
Bolibruchova, D.
Matejka, M.
Kantorikova, E.
Powiązania:
https://bibliotekanauki.pl/articles/2079782.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
AlSi7Mg0.3Cu0.5
investment casting
precipitation
hardening
mechanical properties
AlZr
AlSi7Mg0,3Cu0,5
odlewy
opad atmosferyczny
hartowanie
właściwości mechaniczne
Opis:
The article focused primarily on comparing the achieved mechanical results for AlSi7Mg0.3Cu0.5Zr and AlSi7Mg0.3Cu0.5Zr0.15Ti experimental alloys. Experimental variants with the addition of Zr ≥ 0.05 wt. % demonstrated the ability of Zr to precipitate in the form of Al3Zr or AlSiZr intermetallic phases. Zr precipitated in the form of long smooth needles with split ends. When evaluating the thermal analyses, the repeated peak was observed already with the initial addition of Zr in the range of approximately 630°C. It was interesting to observe the increased interaction with other intermetallic phases. EDX analysis confirmed that the individual phases are based on Cu, Mg but also Fe. Similar phenomena were observed in experimental alloys with a constant addition of Zr and a gradual increase in Ti by 0.1 wt. %. A significant change occurred in the amount of precipitated Zr phases. A more significant increase in mechanical properties after heat treatment of AlSi7Mg0.3Cu0.5Zr experimental alloys was observed mainly above the Zr content ≥ 0.15 wt. % Zr. The improvement of yield and tensile strength over the AlSi7Mg0.3Cu0.5 reference alloy after heat treatment was minimal, not exceeding 1 %. A more significant improvement after heat treatment occurred in modulus of elongation with an increase by 6 %, and in hardness with an increase by 7 %. The most significant drop occurred in ductility where a decrease by 31 % was observed compared to the reference alloy. AlSi7Mg0.3Cu0.5Zr0.15Ti experimental alloys, characterized by varying Ti content, achieved a more significant improvement. The improvement in tensile strength over the AlSi7Mg0.3Cu0.5 reference alloy after heat treatment was minimal, not exceeding 1 %. A more significant improvement after heat treatment occurred in modulus of elongation with an increase by 12 %, in hardness with an increase by 12 % and the most significant improvement occurred in yield strength with a value of 18 %. The most significant decrease also occurred in ductility where, compared to the reference alloy, the ductility drop was by up to 67 %.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 95-100
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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