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Wyświetlanie 1-15 z 29
Tytuł:
Estimation of Mold Filling Ability and Volume Deficit Characteristics of Cast Al-Si Alloys
Autorzy:
Santhi, S.
Vadayar, S.
Srinivasan, S.
Powiązania:
https://bibliotekanauki.pl/articles/382225.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
cast Al-Si
mold filling
volume deficit
pouring temperature
correlation coefficient
mold coat
stop Al-Si
wypełnianie formy
temperatura wylewu
współczynnik korelacji
Opis:
Production of defect free castings requires good understanding of casting characteristics like mold filling ability and volume deficit characteristic. Pin test piece with cylindrical cores proposed by Engler and Ellerbrok was used to study the mold filling ability. Volume deficit characteristics experiments were conducted using the method designed by Engler. Alloy composition, Mold coat and Pouring temperature were considered as process parameters for the present study and experimental plan has been taken up through design of experiments. The alloy composition is most significant in influencing the mold filling ability, where as pouring temperature is for volume deficit. The Correlation Co-efficient value obtained is -0.98901 indicating strong a negative relation between mold filling ability and volume deficit characteristics. Negative values indicate a relationship between mold filling ability and volume deficit such that as values for mold filling ability increase, for volume deficit decrease.
Źródło:
Archives of Foundry Engineering; 2019, 3; 55-65
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mold Temperature and Its Effect on Selected Properties of Cast AlSi5Cu2Mg Alloy
Autorzy:
Širanec, L.
Bolibruchová, D.
Chalupova, M.
Powiązania:
https://bibliotekanauki.pl/articles/2134208.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
mold
temperature
AlSi5Cu2Mg
cylinder head
Opis:
The European Commission's ambitious plan to reduce CO2 emissions has a significant impact on the global automotive industry. Recent development of new diesel and petrol engines with direct injection is aimed at improving fuel efficiency while maintaining (or enhancing) engine performance. This naturally also increases the demands on the properties of the most stressed engine components (e.g., cylinder heads, engine blocks, pistons), which leads to the development of new materials. Presented work analysed the effect of different mold temperatures (60; 120; 180 °C) on mechanical, physical properties and microstructure of AlSi5Cu2Mg aluminium alloy. This alloy is currently being used for the production of cylinder head castings. The results showed that the changing mold temperature had an effect on mechanical properties (ultimate tensile strength and Young modulus values). SEM with EDX analysis of intermetallic phases revealed there were no size and morphology changes of Cu, Mg and Fe intermetallic phases when the mold temperature changed. No significant effect of different mold temperature on physical properties (thermal and electrical conductivity) and fracture mechanism occurred during experiment. Optimal combination of mechanical and physical properties of AlSi5Cu2Mg alloy was achieved using a permanent mold with temperature ranging from 120 to 180 °C.
Źródło:
Archives of Foundry Engineering; 2022, 22, 2; 57--62
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Strength of the Bond of Structural Steel S235JR to Bronze SAE660 Produced by Casting in Pre-Mold
Autorzy:
Zaheri, M.
Vahdat, S. E.
Powiązania:
https://bibliotekanauki.pl/articles/380357.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting in pre-mold
bond length
strength of the bond
thrust bearing
weld
odlew wstępny
czas wiązania
wytrzymałość połączenia
łożysko
spawanie
Opis:
Different methods are used for production of bronze bearings. In terms of technical specifications, the success of each of these methods depends on the bond’s strength and in terms of economic, the production method is important. In this study, the aim is to study the strength and microstructure of steel-bronze thrust bearing bond that has been produced through the casting using pre-mold. In this study, in order to bond, the raw metals are chemically washed with sulfuric acid solution for five minutes at first. Then, the molten bronze SAE660 is cast in a structural steel S235JR pre-mold. The bond’s strength has been measured using the shear test three times; the measurement of bond’s length has been done using field emission scanning electron microscope (FESEM). The results indicate that the strength of the bond is at least 94.8 MPa and bond’s length is 0.45 micrometers. Therefore, this method was successful for trust bearing application.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 149-154
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Wax Pattern Surface Quality on Prime Coat of Ceramic Mold
Autorzy:
Bałkowiec, A.
Wawulska, P.
Matysiak, H.
Rabajczyk, A.
Smektała, P.
Zdunek, J.
Kurzydłowski, K.
Powiązania:
https://bibliotekanauki.pl/articles/379707.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting quality management
wax pattern
technological properties
ceramic shell mold
roughness
X-ray tomography
zarządzanie jakością odlewów
model woskowy
właściwości technologiczne
forma ceramiczna
chropowatość
tomografia rentgenowska
Opis:
The authors have made an attempt to enrich the knowledge about the influence of wax pattern washing process and its influence on the quality of the shell prime coat. Two types of wax were investigated: A7Fr/60 and KC2690. A7Fr60 is used for pattern fabrication, while KC2690 is typical sprue wax. The goal of work was to establish wax solubility accuracy in Trisol 60 Plus and Houghto Clean 530 versus time and influence of dipping time to wax samples surface quality. Additionally, after exposition of wax samples, their surface morphology was characterized with the use of laser profilometry and surface roughness measurement. The quality of formed prime coat was established by X-ray tomography. The measurement of wetting angle of the wax by binder was conducted. The results have shown that the main factor which influences the quality of the prime coat is surface wettability rather than wax surface roughness.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 67-72
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The control of solidification kinetics of the vacuum-cast thin-wall nickel-based superalloys by changing the geometrical characteristics of the ceramic mold
Autorzy:
Cygan, R.
Szeliga, D.
Rokicki, P.
Sieniawski, J.
Suchy, J. S.
Powiązania:
https://bibliotekanauki.pl/articles/381982.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
nickel based superalloy
ceramic mold
thin walled casting
investment casting
nadstop niklu
forma ceramiczna
odlewanie cienkościenne
odlewanie precyzyjne
Opis:
This paper provides an analysis of experimental research and results of investment casting process. Temperature field in a ceramic mold is one of the problems during numerical simulation. Reducing the costs of production in precision casting involves the reduction of scraps, which is one of the fundamental problems of the foundry industry. Reducing these costs is associated with optimization of precision casting technology of aircraft engines critical parts, including control of the solidification front in thin-walled castings of nickel super alloys cast in a vacuum. It is achieved by changing the geometrical characteristics of the ceramic mold. The results of the tests were used to optimize the industrial production of aircraft components in Precision Foundry of WSK Rzeszów. Temperature distribution gained in the conducted tests allowed verification and optimization of computer simulations.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 21-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Prototype Stand for Determining Quantities of Gasification Products of Polystyrene Model
Autorzy:
Jureczko, Michał
Bartocha, D.
Powiązania:
https://bibliotekanauki.pl/articles/2079785.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
lost foam
full mold
polystyrene model
research stand
technologia lost foam
pełna forma
model polistyrenowy
stanowisko badawcze
Opis:
Disposable foundry models constitute an increasingly important role in a unitary large-size foundry. These models have many benefits, but technologies using such materials require an understanding of degradation kinetics at the time of filling. The studies presented in the article determine the size of the polystyrene combustion products used for disposable foundry models. The results were obtained by carrying out the combustion process of the polystyrene model in a special combustion chamber, in different configurations. The pressures generated during thermal degradation vary depending on process parameters such as model density or the use of an additional adhesive binder. The results of laboratory tests may suggest what values of pressure are generated when filling in full-mold and lost foam technologies. The studies provide a prelude to further analysis of materials used for disposable foundry models and quantitative evaluation of their thermal degradation products for computer simulation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 15-20
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investigate the Possibility of Tekcast Methods Used for Casting Polymeric Resin Materials
Autorzy:
Mäsiar, H.
Repka, L.
Lipták, P.
Híreš, O.
Powiązania:
https://bibliotekanauki.pl/articles/382667.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Tekcast method
silicone mold
polymeric resins
casts
metoda Tekcast
żywica polimerowa
odlewy
Opis:
Contribution gives an overview of knowledge about the method of centrifugal casting with orientate on Tekcast system. Company Tekcast Industries has developed a device for centrifugal casting, extending the area of production of castings or prototyping of metal or plastic. Materials suitable for the centrifugal casting with flexible operating parameters may include non-ferrous metal alloy based on zinc or aluminum or non-metallic materials such as polyester resins, polyurethane resins, epoxy resins, waxes and the like. The casting process is particularly suitable for a wide range of commercial castings and decorative objects.
Źródło:
Archives of Foundry Engineering; 2014, 14, 2; 116-122
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Assessment of the Permeability of Selected Protective Coatings Used for Sand Moulds and Cores
Autorzy:
Jamrozowicz, Ł.
Siatko, A.
Powiązania:
https://bibliotekanauki.pl/articles/381009.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
permeability
protective coatings
coating viscosity
core
mold
przepuszczalność
powłoki ochronne
lepkość powłoki
rdzeń
forma
Opis:
The article presents the results of permeability measurements of a zirconium alcohol coating applied on moulds and cores. The introduction extensively discusses the reasons for the application of protective coatings, as well as their advantages and disadvantages. Also, the problems related to the application of protective coatings are presented i.e. limited permeability and thus the possibility of the presence of gas-originated defects in the casts. Next, the paper discusses the methods of measuring the permeability of protective coating proposed by Falęcki and Pacyniak. The study also presents an indirect permeability measurement method. For the investigations, zirconium alcohol coatings with the three conventional viscosities 10, 20 and 30s were used. The viscosity was determined by means of the Ford cup with the clearance of 4mm. The coatings were applied onto profiles of Φ 50x50 mm, made of moulding sand consisting of a sand matrix with the mean grain size of dL = 0,11, 17, 24, 31 and 34 mm and phenol-formaldehyde resin. The effect of the matrix grain size on the permeability of the sand with and without a coating was determined.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 17-22
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
3DP Technology for the Manufacture of Molds for Pressure Casting
Autorzy:
Skorulski, G.
Powiązania:
https://bibliotekanauki.pl/articles/383141.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative materials
innovative casting technologies
rapid prototyping
ceramic mold
pressure casting
materiały innowacyjne
innowacyjne technologie odlewnicze
prototypy
formy ceramiczne
odlewanie ciśnieniowe
Opis:
The paper presents the use of rapid prototyping technology of three dimensional printing (3DP) to make a prototype shell casting mold. In the first step, for identification purposes, a mold was prepared to enable different alloys to be cast. All molds being cast were designed in a universal CAD environment and printed with the zp151 composite material (Calcium sulfate hemihydrate) with a zb63 binder (2-pyrrolidone). It is designated to be used to prepare colourful models presenting prototypes or casting models and molds. The usefulness of 3DP technology for use with copper alloys, aluminum and zinc was analyzed. The strength of the mold during casting was assumed as a characteristic comparative feature in the material resistance to high temperature, the quality of the resulting casting and its surface roughness. Casting tests were carried out in vacuum – pressure casting. The casting programs applied, significantly increased the quality of castings and enabled precise mold submergence. Significant improvement was noted in the quality compared to the same castings obtained by gravity casting.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 99-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Determination of Duration and Sequence of Vacuum Pressure Saturation in Infiltrated MMC Castings
Autorzy:
Gawdzińska, K.
Nagolska, D.
Szymański, P.
Powiązania:
https://bibliotekanauki.pl/articles/379711.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
MMC
saturation
process parameters
time of infiltration
gypsum mold
nasycenie
parametry procesu
infiltracja
forma gipsowa
Opis:
The paper presents a detailed description of one of the newest methods of vacuum saturation of reinforcing preforms in gypsum molds. As an appropriate selection of the infiltration time is a crucial problem during realization of this process, aim of the analysis shown in the paper is to present methods of selection of subatmospheric pressure application time, a sequence of lowering and increasing pressure, as well as examining influence of structure of reinforcing preforms on efficiency of this process. To realize the aim, studies on infiltration of reinforcing preforms made of a corundum sinter of various granulation of sintered particles with a model alloy were conducted. The infiltration process analysis was carried out in two stages. The first stage consisted in investigation of influence of lengthening of sucking off air from the reinforcing preforms on efficiency of this process. In the second stage, an analysis of influence of a two-staged infiltration process on saturation of the studied materials was conducted. Because the studied preforms were of similar porosity, the obtained differences of the saturation level of particular preforms have shown, that the saturation process is influenced mostly by size of pores present in the reinforcement. Because of these differences, each reinforcement type requires individual selection of time and sequence of the saturation process. For reinforcements of higher pore diameter, it is sufficient to simply increase air sucking off time to improve the saturation, while for reinforcement of smaller pore diameter, it is a better solution to apply the two-staged process of sucking off air. Application of the proposed analysis method allows not only obtaining composite castings of higher quality, but also economical optimization of the whole process.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 23-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of the Temperature Distribution of a Die Casting Mold of X38CrMoV5_1 Steel
Autorzy:
Majernik, J.
Podařil, M.
Powiązania:
https://bibliotekanauki.pl/articles/380463.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting process
simulation
temperature distribution
mould material
proces odlewania
symulacja
rozkład temperatury
masa odlewnicza
Opis:
Relatively cold die material comes into contact with the substantially higher temperature melt during the casting cycle, causing high thermal fluctuations resulting into the cyclic change of thermal field. The presented contribution is devoted to the assessment of the impact of temperature distribution on individual zones in the die volume. The evaluated parameter is the die temperature. It was monitored at two selected locations with the 1 mm, 2 mm, 5 mm, 10 mm and 20 mm spacing from the die cavity surface to the volume of cover die and ejector die. As a comparative parameter, the melt temperature in the middle of the runner above the measuring point and the melt temperature close to the die face were monitored. Overall, the temperature was monitored in 26 evaluation points. The measurement was performed using the Magmasoft simulation software. The input settings of the casting cycle in the simulation were identical to those in real operation. It was found, that the most heavily stressed die zones by temperature were within the 20 mm from the die face. Above this distance, the heat supplied by the melt passes gradually into the entire die mass without significant temperature fluctuations. To verify the impact of the die cooling on the thermal field, a tempering system was designed to ensure different heat dissipation conditions in individual locations. At the end of the contribution, the measures proposals to reduce the high change of thermal field of dies resulting from the design of the tempering channel are presented. These proposals will be experimentally verified in the following research work.
Źródło:
Archives of Foundry Engineering; 2019, 2; 107-112
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Use of Rapid Prototyping Methods to Perform Flexible Pattern Mold for Compressor Turbine Casting in the Gypsum Molds
Autorzy:
Wańczyk, K.
Gil, A.
Kowalski, P.
Powiązania:
https://bibliotekanauki.pl/articles/383307.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
rapid prototyping
gypsum mould
casting technology
prototypowanie szybkie
masa gipsowa
technologia odlewnicza
Opis:
There are many different casting technologies and their selection depends on the criteria to be met by a cast made. One of the less frequently used precision casting technology is a technology that uses gypsum block forms. From many years are available pre-mixed gypsum for the various alloys, and mold making technology itself can be based on melted wax models or models permanent removed from the mold after hardening the gypsum mix. In case of use permanent models to produce them may be used various types of flexible materials. This solution allows you to make complicated models that can be removed from the mold only by the fact that they are flexible and at the same time capable of large elastic deformations.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 95-98
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
State of Spent Molding Sands in the Mold Large-Size Cast
Autorzy:
Łucarz, M.
Powiązania:
https://bibliotekanauki.pl/articles/380064.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
spent moulding sand
organic binder
thermal destruction
ignition loss
mechanical reclamation
thermal reclamation
masa formierska
spoiwo organiczne
deformacja cieplna
strata prażenia
regeneracja mechaniczna
regeneracja termiczna
Opis:
The results of investigations of spent moulding sands taken from the mould at various distances from the surface of the produced casting, are presented in the paper. The casting mould was made with an application of the cooling system of the metal core in order to increase the cooling rate of the ladle casting. As temperature measurements in the mould indicated the heat flow from the metal did not create conditions for the complete burning of a moulding sand. The analysis was performed to find out changes of spent moulding sands caused by degradation and destruction processes of organic binders. Conditions occurring in the casting mould were discussed on the bases of testing: ignition losses, dusts contents, pH reactions and the surface morphology of the moulding sand samples. Factors limiting the effective mould degassing were pointed out. Operations, possible for realisation, which can limit the reasons of a periodical occurrence of increased amounts of casting defects due to changing gas evolution rates being the result of the technological process, were also indicated.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 69-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Vermicular cast iron production in the “Inmold” technology (in the Metalpol casting house) and the assessment of its thermal fatigue resistance
Autorzy:
Zych, J.
Żyrek, A.
Powiązania:
https://bibliotekanauki.pl/articles/383023.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
thermal fatigue
Inmold method
vermicular cast iron
zmęczenie cieplne
metoda in mold
żeliwo wermikularne
Opis:
The method of obtaining the vermicular cast iron in the “Inmold” technology and the results of the thermal fatigue investigations, are presented in the paper. The influence of the maximum cycle temperature (Tmax) on the thermal fatigue resistance was examined by means of the L.F. Coffin method. The cast iron structure change caused by the thermal fatigue is presented in the paper. When the vermicular cast iron is subjected to the thermal fatigue the matrix ferritisation occurs, which leads to the strength, Rm., decrease. The heating process of the vermicular cast iron is slower as compared to the spheroidal cast iron, whereas the cooling process is faster. Under the same conditions of heat exchanging the vermicular cast iron is heated to a much lower temperature than the spheroidal one. Together with the maximum heating temperature increase the thermal fatigue resistance decreases.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 255-260
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Tribological Characterization of Al-bronzes Used as Mold Materials
Autorzy:
Atapek, Ş. H.
Aktaş Çelik, G.
Polat, Ş.
Pisarek, B.
Powiązania:
https://bibliotekanauki.pl/articles/383212.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
wear resistant
aluminium bronze
mechanical properties
tribological properties
tribocorrosion resistance
zużycie ścierne
brąz aluminiowy
właściwości mechaniczne
właściwości trybologiczne
odporność tribokorozyjna
Opis:
Among the copper based alloys, Cu-Al-X bronzes are commonly used as mold materials due to their superior physical and chemical properties. Mold materials suffer from both wear and corrosion, thus, it is necessary to know which one of the competitive phenomenon is dominant during the service conditions. In this study, tribo-corrosion behavior of CuAl10Ni5Fe4 and CuAl14Fe4Mn2Co alloys were studied and electrochemical measurements were carried out using three electrode system in 3.5 % NaCl solution in order to evaluate their corrosion resistance. In tribo-corrosion tests, alloys were tested against zirconia ball in 3.5 % NaCl solution, under 10N load with 0.04 m/s sliding speed during 300 and 600 m. The results indicate that (i) CuAl10Ni5Fe4 alloy is more resistant to NaCl solution compared to CuAl14Fe4Mn2Co alloy that has major galvanic cells within its matrix, (ii) although CuAl10Ni5Fe4 alloy has lower coefficient of friction value, it suffers from wear under dry sliding conditions, (iii) as the sliding distance increases, corrosion products on CuAl14Fe4Mn2Co surface increase at a higher rate compared to CuAl10Ni5Fe4 leading to a decrease in volume loss due to the lubricant effect of copper oxides.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 7-12
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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