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Tytuł:
New look at the process of reclamation of moulding sands
Autorzy:
Dobosz, S. M.
Major-Gabryś, K.
Hosadyna, M.
Powiązania:
https://bibliotekanauki.pl/articles/380262.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
masa formierska
innovative foundry materials
innovative foundry technologies
moulding sand
reclaim
ester hardener
Opis:
This paper presents a new perspective on the issue of reclamation of moulding and core sands. Taking as a premise that the reclamation process must remain on the surface of grains some not separated binding materials rests, it should be chosen the proper moulding sand's composition that will be least harmful for the reclaim quality. There are two different moulding and core sands taken into examinations. The researches prove that a small correction of their compositions (hardener type) improves the quality of the received reclaims. Carried out in this article studies have shown that such an approach to the problem of reclamation of the moulding and core sands is needed and reasonable.
Źródło:
Archives of Foundry Engineering; 2012, 12, 3; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the hardener type on the sulfur diffusion from moulding sand to the casting surface
Autorzy:
Hosadyna, M.
Dobosz, S. M.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/381690.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
moulding sand
sulphur diffusion
nodular cast iron
masa formierska
dyfuzja siarki
żeliwo sferoidalne
Opis:
The article is discussing authors examinations concerning the influence of the sulphur diffusion from moulding sand on reduction the efficiency of modifier elements in the process of making the nodular cast iron. In case of magnesium decrease of its content is observe, as a result of forming the magnesium sulphide. In consequence the participation of magnesium is falling below the concentration essential to create a spheroid graphite. The source of sulphur in no-bake sand with resin modified by furfuryl alcohol is a hardener, on the basis of sulphonic acids and sulphuric acid. Described examinations relate to no-bake sands made on the warp of fresh quartz sand.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 87-92
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modification of Foundry Binders by Biodegradable Material
Autorzy:
Major-Gabryś, K.
Grabarczyk, A.
Dobosz, S. M.
Powiązania:
https://bibliotekanauki.pl/articles/380402.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environmental protection
innovative foundry material
phenol-furfuryl resin
hydrated sodium silicate
biodegradable material
ochrona środowiska
innowacyjny materiał odlewniczy
uwodniony krzemian sodu
materiał biodegradowalny
Opis:
The paper presents the impact of biodegradable material - polycaprolactone (PCL) on selected properties of moulding sands. A self-hardening moulding sands with phenol-furfuryl resin, which is widely used in foundry practice, and an environmentally friendly self-hardening moulding sand with hydrated sodium silicate where chosen for testing. The purpose of the new additive in the case of synthetic resin moulding sands is to reduce their harmfulness to the environment and to increase their “elasticity” at ambient temperature. In the case of moulding sands with environmentally friendly hydrated sodium silicate binder, the task of the new additive is to increase the elasticity of the tested samples while preserving their ecological character. Studies have shown that the use of 5% PCL in moulding sand increases their flexibility at ambient temperature, both with organic and inorganic binders. The influence of the new additive on the deformation of the moulding sands at elevated temperatures has also been demonstrated.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 31-34
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Elasticity of Moulding Sands – a Method of Reducing Core Cracking
Autorzy:
Dobosz, S. M.
Grabarczyk, A.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/380966.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
moulding sand
binder
elasticity
cracking
innowacyjne technologie odlewnicze
innowacyjne materiały
piasek formierski
spoiwo
elastyczność
Opis:
This paper focuses on mechanical properties of self hardening moulding sands with furfuryl and alkyd binders. Elasticity as a new parameter of moulding sands is investigated. With the use of presented testing equipment it is possible to determine force kinetics and deformation of moulding sand in real time. The need for this kind of study comes from the modern casting industry. New foundries can be characterized with high intensity of production which is correlated with high level of mechanization and automatization of foundry processes. The increasingly common use of manipulators in production of moulds and cores can lead to generation of new types of flaws, caused by breakage in moulds and cores which could occur during mould assembly. Hence it is required that moulds and cores have high resistance to those kinds of factors, attributing it with the phenomenon of elasticity. The article describes the theoretical basis of this property, presents methods of measuring and continues earlier research.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 31-36
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Tendency of Moulding Sands to Generate Core Cracks
Autorzy:
Grabarczyk, A.
Dobosz, S. M.
Kusiński, J.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/380432.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
moulding sand
binder
elasticity
cracking
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
masa formierska
spoiwo
Opis:
The constant growth of foundry modernization, mechanization and automation is followed with growing requirements for the quality and parameters of both moulding and core sands. Due to this changes it is necessary to widen the requirements for the parameters used for their quality evaluation by widening the testing of the moulding and core sands with the measurement of their resistance to mechanical deformation (further called elasticity). Following article covers measurements of this parameter in chosen moulding and core sands with different types of binders. It focuses on the differences in elasticity, bending strength and type of bond destruction (adhesive/cohesive) between different mixtures, and its connection to the applied bonding agent. Moulding and cores sands on which the most focus is placed on are primarily the self-hardening moulding sands with organic and inorganic binders, belonging to the group of universal applications (used as both moulding and core sands) and mixtures used in cold-box technology.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 157-161
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of changes in active binder content on the control system of the moulding sand quality
Autorzy:
Jakubski, J.
Dobosz, S. M.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/380300.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
zarządzanie jakością
masa formierska
sztuczna sieć neuronowa
quality management
green moulding sands
artificial neural networks
Opis:
Artificial neural networks are one of the modern methods of the production optimisation. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is the assessment method of sands suitability by means of detecting correlations between their individual parameters. The presented investigations were aimed at the selection of the neural network able to predict the active bentonite content in the moulding sand on the basis of this sand properties such as: permeability, compactibility and the compressive strength. Then, the data of selected parameters of new moulding sand were set to selected artificial neural network models. This was made to test the universality of the model in relation to other moulding sands. An application of the Statistica program allowed to select automatically the type of network proper for the representation of dependencies occurring in between the proposed moulding sand parameters. The most advantageous conditions were obtained for the uni-directional multi-layer perception (MLP) network. Knowledge of the neural network sensitivity to individual moulding sand parameters, allowed to eliminate not essential ones.
Źródło:
Archives of Foundry Engineering; 2012, 12, 4; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of Glassex additive on properties of microwave-hardened and self-hardened moulding sands with water glass
Autorzy:
Major-Gabryś, K.
Dobosz, S. M.
Jakubski, J.
Stachowicz, M.
Nowak, D.
Powiązania:
https://bibliotekanauki.pl/articles/382492.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
masa formierska
szkło wodne
mikrofale
moulding sand
water glass
ester hardener
microwave hardening
Opis:
The article takes into consideration the researches concerning inserting the Glassex additive to the microwaved-hardened and self-hardened moulding sands with water glass. In the research different types of ester hardeners to self-hardened moulding sands with water glass were used. The influence of Glassex additive on retained strength of moulding sands with different hardeners and prepared by different technologies of hardening were tested. The influence of different hardeners and the technology of hardening on retained strength of moulding sand with water glass and the Glassex additive were also estimated.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 130-134
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Compositions: Biodegradable Material - Typical Resin, as Moulding Sands’ Binders
Autorzy:
Major-Gabryś, K.
Dobosz, S. M.
Drożyński, D.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/380803.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
moulding sand
binder
biodegradable material
foundry resin
thermal destruction
thermal deformation
masa formierska
spoiwo
materiał biodegradowalny
żywica formierska
destrukcja termiczna
odkształcenie termiczne
Opis:
The paper presents possibility of using biodegradable materials as parts of moulding sands’ binders based on commonly used in foundry practice resins. The authors focus on thermal destruction of binding materials and thermal deformation of moulding sands with tested materials. All the research is conducted for the biodegradable material and two typical resins separately. The point of the article is to show if tested materials are compatible from thermal destruction and thermal deformation points of view. It was proved that tested materials characterized with similar thermal destruction but thermal deformation of moulding sands with those binders was different.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 35-40
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New Materials in the Production of Moulding and Core Sands
Autorzy:
Dobosz, S. M.
Major-Gabryś, K.
Grabarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/383336.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
moulding sand
binder
biodegradable material
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
masa formierskia
spoiwo
materiał biodegradowalny
Opis:
The article shows the influence of environment requirements on changes in different foundry moulding sands technologies such as cold box, self-hardening moulding sands and green sands. The aim of the article is to show the possibility of using the biodegradable materials as binders (or parts of binders’ compositions) for foundry moulding and core sands. The authors concentrated on the possibility of preparing new binders consisting of typical synthetic resins - commonly used in foundry practice - and biodegradable materials. According to own research it is presumed that using biodegradable materials as a part of new binders’ compositions may cause not only lower toxicity and better ability to reclaim, but may also accelerate the biodegradation rate of used binders. What’s more, using some kinds of biodegradable materials may improve flexibility of moulding sands with polymeric binder. The conducted research was introductory and took into account bending strength and thermal properties of furan moulding sands with biodegradable material (PCL). The research proved that new biodegradable additive did not decrease the tested properties.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 25-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical and Thermal Deformation of Hot-box Moulding Sands
Autorzy:
Grabarczyk, A.
Major-Gabryś, K.
Dobosz, S. M.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/381390.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry material
innovative foundry technology
mechanical properties
moulding sand deformation
hot distortion
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
właściwości mechaniczne
odkształcenie masy formierskiej
deformacja cieplna
Opis:
The constantly developing and the broadly understood automation of production processes in foundry industry, creates both new working conditions - better working standards, faster and more accurate production - and new demands for previously used materials as well as opportunities to generate new foundry defects. Those high requirements create the need to develop further the existing elements of the casting production process. This work focuses on mechanical and thermal deformation of moulding sands prepared in hot-box technology. Moulding sands hardened in different time periods were tested immediately after hardening and after cooling. The obtained results showed that hardening time period in the range 30-120 sec does not influence the mechanical deformation of tested moulding sands significantly. Hot distortion tests proved that moulding sands prepared in hot-box technology can be characterized with stable thermal deformation up to the temperature of circa 320 °C.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 55-58
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Elastyczność – nowe kryterium oceny jakości mas formierskich
Elasticity - a New Quality Assessment Criterion for Moulding Sands
Autorzy:
Grabarczyk, A.
Dobosz, S. M.
Major-Gabryś, K.
Jakubski, J.
Morek, J.
Powiązania:
https://bibliotekanauki.pl/articles/380078.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
masa formierska
masa samoutwardzalna
masa sypka
elastyczność
deformacja cieplna
moulding sand
self hardening moulding sand
elasticity
hot distortion
Opis:
Współczesne odlewnictwo cechuje wysoki stopień automatyzacji w procesach produkcji masowej. Wspomaganie procesów zakładania rdzeni i składania form odlewniczych przez wszelkiego rodzaju manipulatory oraz roboty przyczynia się do pękania form oraz rdzeni podczas montażu. Często występujące uszkodzenia rdzeni są wynikiem niskiej elastyczności mas formierskich, nawet przy wysokiej wytrzymałości rdzeni. W celu zbadania tego zjawiska opracowany został specjalny moduł pomiarowy połączony z klasycznym pomiarem skłonności mas do odkształceń w wysokich temperaturach – hot distortion. W ramach niniejszej pracy przedstawiona zostanie szczegółowo metodyka pomiaru oraz wstępne badania elastyczności i deformacji cieplnej dla sypkich mas samoutwardzalnych ze spoiwem furfurylowym oraz alkidowym o określonych składach.
Modern casting is characterized by a high degree of automation in the processes of mass production. Supporting the processes of inserting cores and composing the moulds with all kinds of manipulators and robots leads to breakage of both cores and moulds during installation. Common core damages are the result of low elasticity of the moulding sands, despite high strength resistance of the cores. In order to investigate this phenomenon a special measuring module, connected with a classical measurement of the tendency of moulding sands to deform in high temperatures-hot distortion, has been developed. Within the framework of this paper the methods of measurement and preliminary research of elasticity and thermal deformation of self-hardening moulding sands with furfuryl and alkyd binders will be presented.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4 spec.; 39-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Compositions: Biodegradable Material – Synthetic Resins as Moulding Sands Binders
Autorzy:
Major-Gabryś, K.
Grabarczyk, A.
Dobosz, S. M.
Powiązania:
https://bibliotekanauki.pl/articles/383210.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
moulding sand
furfuryl resin
biodegradable material
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
masa formierska
żywica furfurylowa
materiał biodegradowalny
Opis:
Growing emission requirements are forcing the foundry industry to seek new, more environmentally friendly solutions. One of the solutions may be the technologies of preparing moulding and core sands using organic biodegradable materials as binders. However, not only environmental requirements grow but also those related to the technological properties of moulding sand. Advancing automation and mechanization of the foundry industry brings new challenges related to the moulding sands. Low elasticity may cause defects during assembly of cores or moulds by the manipulators. The paper presents the study of flexibility in the room temperature according to new method and resistance to thermal deformation of self-hardening moulding sands with furfuryl resin, containing biodegradable material PCL. The task of the new additive is to reduce the moulding sands harmfulness to the environment and increase its flexibility in the room temperature. The impact of the additive and the effect of the amount of binder on the properties of mentioned moulding sands were analysed. Studies have shown that the use of 5% of PCL does not change the nature of the thermal deformation curve, improves the bending strength of tested moulding mixtures and increases their flexibility at room temperature.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 75-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the training set value on the quality of the neural network to identify selected moulding sand properties
Autorzy:
Jakubski, J.
Dobosz, S. M.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/381338.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
quality management
green moulding sands
neural network
technologia informacyjna
przemysł odlewniczy
zarządzanie jakością
masa formierska
sieć neuronowa
Opis:
Artificial neural networks are one of the modern methods of the production optimisation. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is the assessment method of sands suitability by means of detecting correlations between their individual parameters. This paper presents the next part of the study on usefulness of artificial neural networks to support rebonding of green moulding sand, using chosen properties of moulding sands, which can be determined fast. The effect of changes in the training set quantity on the quality of the network is presented in this article. It has been shown that a small change in the data set would change the quality of the network, and may also make it necessary to change the type of network in order to obtain good results.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2; 49-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermally Hardened Moulding and Core Sands with Hydrated Sodium Silicate Designed for Al Alloy Castings
Autorzy:
Major-Gabryś, K. A.
Grabarczyk, A. P.
Dobosz, S. M.
Powiązania:
https://bibliotekanauki.pl/articles/379661.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
moulding sand
hydrated sodium silicate
thermal hardening
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
masa formierskia
krzemian sodu
hartowanie termiczne
Opis:
The necessity of obtaining high quality castings forces both researchers and producers to undertake research in the field of moulding sands. The key is to obtain moulding and core sands which will ensure relevant technological parameters along with high environmental standards. The most important group in this research constitutes of moulding sands with hydrated sodium silicate. The aim of the article is to propose optimized parameters of hardening process of moulding sands with hydrated sodium silicate prepared in warm-box technology. This work focuses on mechanical and thermal deformation of moulding sands with hydrated sodium silicate and inorganic additives prepared in warm-box technology. Tested moulding sands were hardened in the temperature of 140ºC for different time periods. Bending strength, thermal deformation and thermal degradation was tested. Chosen parameters were tested immediately after hardening and after 1h of cooling. Conducted research proved that it is possible to eliminate inorganic additives from moulding sands compositions. Moulding sands without additives have good enough strength properties and their economic and ecological character is improved.
Źródło:
Archives of Foundry Engineering; 2018, 18, 3; 132-137
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Nowoczesne spoiwo ekologicznych mas formierskich zawierające modyfikowany krzemian sodu
Modern binder to ecological moulding sands containing modified sodium silicate
Autorzy:
Major-Gabryś, K.
Dobosz, S. M.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/383221.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
masa formierska
uwodniony krzemian sodu
faza γ-Al2O3
ekspansja cieplna
wybijalność masy formierskiej
moulding sand
soluble sodium silicate
thermal expansion
knock-out properties
Opis:
Niniejszy artykuł dotyczy ekologicznych mas z uwodnionym krzemianem sodu jako spoiwem. Nieorganiczny charakter spoiwa – zapewniający niską szkodliwość dla środowiska - powoduje jednak złą wybijalność oraz małą zdolność do regeneracji mechanicznej mas. W niniejszym artykule autorzy skupili się na opracowaniu nowego składu tych przyjaznych dla środowiska mas formierskich- zapewniając ich lepszą wybijalność. W wyniku analizy danych literaturowych i badań własnych zastosowano do mas z uwodnionym krzemianem sodu nowe dodatki zawierające Al2O3. Dodatki te zapewniają lepszą wybijalność masy określaną na podstawie pomiaru wytrzymałości końcowej na ściskanie Rctk, a także pomiaru ekspansji cieplnej mas. Autorzy opracowali nowy dodatek zawierający Al2O3 i wykazali jego pozytywny wpływ na wybijalność mas z uwodnionym krzemianem sodu.
The article is devoted to ecological foundry moulding sands with hydrated sodium silicate as a binder. Unfortunately the inorganic nature of the binder results in moulding sand’s poor knock-out properties and low ability to mechanical reclamation. In the present study authors focused on developing a new addition to these environmental friendly foundry moulding sands, given them better knock-out properties. The analysis of the literature data and own researches let authors usage of additives containing Al2O3 as components of moulding sands with hydrated sodium silicate. These additives provide better knock-out properties of moulding sands measured according to retained strength Rctk and also lead to lower thermal expansion of moulding sands. The authors have developed a new additive containing Al2O3 and proved its positive impact on moulding sand with hydrated sodium silicate knock-out properties.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1 spec.; 111-116
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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