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Tytuł:
Impact of Sprue Base in Gating System on Quality of Filling – the Compromise Between Theory and Practice
Autorzy:
Siodmok, B.
Jezierski, J. R.
Dorula, J.
Romelczyk, R.
Powiązania:
https://bibliotekanauki.pl/articles/379558.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting defects
gating system
simulation
filtration
wady odlewu
układ wlewowy
symulacja
Opis:
Foundry technologists use their own style of gating system designing. Most of their patterns are caused by experience. The designs differ from plant to plant and give better or worse results. This shows that the theory of gating systems is not brought into general use sufficiently and therefore not applied in practise very often. Hence, this paper describes the theory and practical development of one part of gating systems - sprue base for automated horizontal moulding lines used for iron castings. Different geometries of sprue bases with gating system and casting were drawn in Solid Edge ST9. The metal flow through the gating systems was then simulated with use of MAGMA Express 5.3.1.0, and the results were achieved. The quality of flow was considered in a few categories: splashes, air entrapment, vortex generation and air contact. The economical aspect (weight of runner) was also taken under consideration. After quantitative evaluation, the best shape was chosen and optimised in other simulations with special attention on its impact on filling velocity and mould erosion. This design (a sprue base with notch placed in drag and cope) is recommended to be used in mass production iron foundries to reduce oxide creation in liquid metal and especially to still metal stream to improve filtration.
Źródło:
Archives of Foundry Engineering; 2018, 18, 3; 167-172
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Type and Shape of the Chill on Solidification Process of Steel Casting
Autorzy:
Jaromin, M.
Dojka, R.
Jezierski, J. R.
Dojka, M.
Powiązania:
https://bibliotekanauki.pl/articles/380243.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
crystallization process
computer simulation
steel casting
chill
proces krzepnięcia
proces krystalizacji
symulacja komputerowa
odlewy stalowe
chłód
Opis:
The article is a case study of the steel milling ring casting of about 6 tonnes net weight. The casting has been cast in the steel foundry the authors have been cooperating with. The aim was to analyse the influence of the shape of the chills and the material which was used to make them on the casting crystallization process. To optimally design the chills the set of the computer simulation has been carried out with 3 chills’ shape versions and 3 material’s versions and the results have been compared with the technology being in use (no chills). The proposed chills were of different thermal conductivity from low to high. Their shapes were obviously dependant on the adjacent casting surface geometry but were the result of the attempt to optimise their effect with the minimum weight, too. The chills working efficiency was analysed jointly with the previously designed top feeders system. The following parameters have been chosen to compare their effectiveness and the crystallization process: time to complete solidification and so-called fed volume describing the casting feeding efficiency. The computer simulations have been carried out with use of MagmaSoft v. 5.2 software. Finally, the optimisation has led to 15% better steel yield thanks to 60% top feeders weight reduction and 40% shorter solidification time. The steel ring cast with use of such technology fulfil all quality criteria.
Źródło:
Archives of Foundry Engineering; 2019, 1; 35-40
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Shape Accuracy of Iron Precision Castings in Terms of Ceramic Moulds Physical Properties Anisotropy
Autorzy:
Biernacki, R.
Haratym, R.
Tomasik, J.
Kwapisz, J.
Powiązania:
https://bibliotekanauki.pl/articles/381373.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ceramic moulds
precision castings
anisotropy
formy ceramiczne
odlewy precyzyjne
anizotropia
Opis:
While analyzing shape accuracy of ferroalloy precision castings in terms of ceramic moulds physical anisotropy, low-alloy steel castings ("cover") and cast iron ("plate") were included. The basic parameters in addition to the product linear shape accuracy are flatness deviations, especially due to the expanded flat surface which is cast plate. For mentioned castings surface micro-geometry analysis was also carried, favoring surface load capacity tp50 for Rmax = 50%. Surface load capacity tp50 obtained for the cast cover was compared with machined product, and casting plate surface was compared with wear part of the conveyor belt. The results were referred to anisotropy of ceramic moulds physical properties, which was evaluated by studying ceramic moulds samples in computer tomography equipment Metrotom 800.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1; 5-8
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Ceramic Mould Internal Structure Anomalies in the Lost Wax Process
Autorzy:
Biernacki, R.
Grześ, J.
Haratym, R.
Tomasik, J.
Powiązania:
https://bibliotekanauki.pl/articles/380913.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ceramic mould
anisotropy properties
fractal dimension
heat transfer coefficient
formy ceramiczne
właściwości anizotropowe
wymiar fraktalny
współczynnik przewodnictwa cieplnego
Opis:
The paper analyzes the structure of the ceramic mould, which include discussion about its structure creation. The results of research relate to the strength of the ceramic mould and its thermophysical properties. Structural anisotropy was found and its influence on the mould surface morphology depending on its position with respect to the sprue in the assembly set. The paper also presents evaluation of microgeometry of patterns, ceramic mould and casts produced in a joint production process. Last part includes the results of the fractal dimension measurements of ceramic mould cross-sections. The analysis was based on the mould porosity. For the analyzed structures the percentage of pores and linear fractal dimension was determined, using the line counting dimension method (LCD), which is a modification of box counting dimension method (BCD).
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 57-62
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation criteria of wax pattern strength tests and their role in forecasting the shape accuracy of wax patterns
Autorzy:
Haratym, R.
Biernacki, R.
Lewiński, J.
Kwapisz, J.
Powiązania:
https://bibliotekanauki.pl/articles/381367.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
pattern strength
lost wax casting
pattern test
sustainability
recycling
wzór wytrzymałościowy
metoda traconego wosku
test wytrzymałościowy
recykling
Opis:
This research paper will present and analyze selected testing of wax patterns - bending strength test, test of resistance to creep and penetration hardness test. Evaluation of these tests will be carried out in terms of the shape accuracy of wax patterns. Additionally, statistical evaluation will be carried out of relationships between selected parameters of previously mentioned tests. Standard bending tests will be statistically evaluated and compared with two other test methods conducted on corresponding patterns. Particular attention will be given to creep resistance, which is a very useful test method for assessing changes in the shape of complex patterns in the function of time and temperature. At the same time an evaluation of hardness tests of wax patterns will be carried out with usage of appropriate samples or by direct examination of the production patterns.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 49-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Selection of the Manufacturing of Aluminum Casting Alloys with Hypoeutectic Aluminum Silicon Group
Autorzy:
Knych, T.
Uliasz, P.
Wiecheć, J.
Paśko, J.
Jarosz, R.
Powiązania:
https://bibliotekanauki.pl/articles/379927.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting aluminium alloys
hypoeutectic silumins
heat treatment
odlew ze stopów aluminium
silumin podeutektyczny
obróbka cieplna
Opis:
Aluminum alloys are one of the most popular casting materials. Their enormous popularity due to a wide set of desired material properties such as high strength properties, low thermal expansion coefficient, high thermal and electrical conductivity, very good casting properties, including castability. The most common group of cast aluminum alloys are silumins, where the main alloy addition is silicon. Al-Si alloys are mainly used in the transport industry and construction applications. Another area of applications using this group of materials is the electrical and power engineering industry, where the crucial meaning has the correlation of two types of properties: electrical and mechanical. This paper presents the influence of alloying elements on the electrical properties and mechanical properties of materials undergoing heat treatment. Heat treatment include solution heat treatment and next aging or overaging. Electrical properties represents the electrical conductivity tested by eddy current method. Mechanical properties are in turn represented by the results of measurements of Brinell hardness. Tests include three alloys belong to hypoeutectic silumins group with silicon content in the range of 4,5 to 7 wt%. Si.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 103-108
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badanie zespołów funkcjonalnych prototypowego regeneratora wibracyjnego REGMAS
Investigations of functional systems of the vibratory reclaimer prototype REGMAS
Autorzy:
Dańko, R.
Stojek, J.
Kuźmin, J.
Powiązania:
https://bibliotekanauki.pl/articles/380565.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
regenerator wibracyjny
masa zużyta
masa formierska
vibratory reclaimer
used sand
moulding sand
Opis:
Przedstawiono wyniki badań zespołów prototypowego regeneratora wibracyjnego REGMAS, które mają decydujący wpływ na funkcjonowanie i parametry eksploatacyjne urządzenia. Procesy technologiczne zachodzące w regeneratorze REGMAS [1-2] mają za zadanie usunięcia zużytego materiału wiążącego z ziarna osnowy oraz jej klasyfikację w klasyfikatorze kaskadowym. Przeprowadzono próby stanowiskowe podajnika ślimakowego dozującego masę zużytą po procesie regeneracji właściwej do klasyfikatora pneumatycznego sprzężonego funkcjonalnie z regeneratorem. Wykazano wpływ prędkości przepływu powietrza w kolumnie klasyfikatora na zmianę jego pierwotnej charakterystyki wydajnościowej. Przeprowadzono pomiary częstotliwościowe drgań silnika rotodynamicznego oraz amplitudy na etapie doboru mocy i charakterystyki napędu oraz analogiczne dane dla pracy regeneratora w różnych warunkach obciążenia. Przeprowadzone badania wykorzystano do doboru parametrów eksploatacyjnych prototypu regeneratora REGMAS.
The results of investigations of the vibratory reclaimer prototype REGMAS systems, which have the decisive influence on functioning and exploitation parameters of the device are presented in the paper. Stand tests of the worm feeder proportioning spent sands - after the secondary reclamation process - into the pneumatic classifier, functionally coupled with the reclaimer, were performed. An influence of the air flow velocity in the classifier column on a change of its primary efficiency characteristics was shown. The vibration frequency measurements of the rotodynamic motor and the amplitude at the power selection stage and drive characteristics were performed as well as the analogous data for the reclaimer operation, at various load conditions, were collected. The performed investigations were used for the selection of exploitation parameters of the reclaimer prototype REGMAS.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 27-32
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effects of Pressure During the Crystallization on Properties of the AlSi12 Alloy
Autorzy:
Pastirčák, R.
Ščury, J.
Moravec, J.
Powiązania:
https://bibliotekanauki.pl/articles/380626.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
squeeze casting
pressure
aluminium alloy
mechanical properties
microstructure
metoda prasowania stopu
nacisk
stop aluminium
właściwości mechaniczne
mikrostruktura
Opis:
The paper deals with the impact of technological parameters on the mechanical properties and microstructure in AlSi12 alloy using squeeze casting technology. The casting with crystallization under pressure was used, specifically direct squeeze casting method. The goal was to affect crystallization by pressure with a value 100 and 150 MPa. From the experiments we can conclude that operating pressure of 100 MPa is sufficient to influence the structural characteristics of the alloy AlSi12. The change in cooling rate influences the morphology of the silicon particles and intermetallic phases. A change of excluded needles to a rod-shaped geometries with significantly shorter length occurs when used gravity casting method. At a pressure of 100 MPa was increased of tensile strength on average of 20%. At a pressure of 150 MPa was increased of tensile strength on average of 30%. During the experiment it was also observed, that increasing difference between the casting temperature and the mold temperature leads to increase of mechanical properties.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 103-106
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Improvement of Artistic Cast Production System
Autorzy:
Władysiak, R.
Pacyniak, T.
Trzoska, J.
Powiązania:
https://bibliotekanauki.pl/articles/380011.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
artistic casting
sand-piece moulding
improvement
Lean Manufacturing
odlew artystyczny
formy odlewnicze
naprawy
Opis:
The paper presents the technology and organization of the artistic cast production. On the basis of the actual cast production system, the manufacturing process was shown, in particular sand–piece moulding, which is a very important process and a time-consuming part of the entire manufacture of the casts. The current state of the production process as well as the organization of the work and production technology were analysed with the use of methods and techniques of production improvement, the Lean Manufacturing concept and computer systems. The results of the analysis and studies were shown with use of schemes and graphs of the layout of the production resources, a flow chart of the production process, value stream mapping, and a costs table for the production and modernization of the moulding stage. The work has shown that there are possibilities to improve the artistic cast production system. This improvement leads to increased productivity, lower production costs of artistic casts and increased competitiveness of the foundry.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 143-148
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Application of ATD and DSC Methods to Study of the EN AC-48000 Alloy Phase Transformations
Autorzy:
Piątkowski, J.
Przeliorz, R.
Szymszal, J.
Powiązania:
https://bibliotekanauki.pl/articles/380416.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si
thermal analysis
differential scanning calorimetry
phase transformations
enthalpy
stop Al-Si
analiza termiczna
różnicowa kalorymetria skaningowa
przemiany fazowe
entalpia
Opis:
Tests concerning EN AC 48000 (AlSi12CuNiMg) alloy phase transition covered (ATD) thermal analysis and (DSC) differential scanning calorimetry specifying characteristic temperatures and enthalpy of transformations. ATD thermal analysis shows that during cooling there exist: pre-eutectic crystallization effect of Al9Fe2Si phase, double eutectic and crystallization α(Al)+β(Si) and multi-component eutectic crystallization. During heating, DSC curve showed endothermic effect connected with melting of the eutectic α(Al)+β(Si) and phases: Al2Cu, Al3Ni, Mg2Si and Al9Fe2Si being its components. The enthalpy of this transformation constitutes approx. +392 J g-1. During freezing of the alloy, DSC curve showed two exothermal reactions. One is most likely connected with crystallization of Al9Fe2Si phase and the second one comes from freezing of the eutectic α(Al)+β(Si). The enthalpy of this transformation constitutes approx. –340 J g-1. Calorimetric test was accompanied by structural test (SEM) conducted with the use of optical microscope Reichert and scanning microscope Hitachi S-4200. There occurred solution's dendrites α(Al), eutectic silicon crystal (β) and two types of eutectic solution: double eutectic α(Al)+β(Si) and multi-component eutectic α+AlSiCuNiMg+β.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 207-211
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Used Furan Sand Reclamation in REGMAS Vibratory Unit
Autorzy:
Dańko, J.
Dańko, R.
Skrzyński, M.
Powiązania:
https://bibliotekanauki.pl/articles/381674.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
used sand
mechanical reclamation
environmental protection
masa zużyta
regeneracja mechaniczna
ochrona środowiska
Opis:
The paper, especially dealt with problems of reclamation of used furan sand, carried out in new, vibratory sand reclamation unit REGMAS developed by researches from AGH-University of Science and Technology, Faculty of Foundry Engineering in Cracow (Poland). Functional characteristics of reclamation unit as well as the results of reclamation of used sand with furfuryl resin are discussed in the paper. The quality of reclaim was tested by means of the LOI and pH value, dust content in the reclaim and at least by the the quality of the castings produced in moulds prepared with the use of reclaimed matrix.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 25-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The quality of precision steel castings produced in the Replicast CS process
Jakość staliwnych odlewów precyzyjnych wytwarzanych w procesie Replicast CS
Autorzy:
Tomasik, J.
Haratym, R.
Kwapisz, J.
Powiązania:
https://bibliotekanauki.pl/articles/381134.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
quality of cast
surface microgeometry
Replicast CS process
dimensional accuracy
jakość odlewu
mikrogeometria powierzchni
proces Replicast CS
dokładność wymiarowa
Opis:
The quality in ceramic mould precision casting process include mostly surface quality of casts and their dimensional accuracy represented by six sigma deviation from the nominal dimensions (ΔL). This article present achieved results of examination of cast’s surface finish. The dimensional analysis accuracy of expended polystyrene patterns and castings made from these patterns was executed.
Jakość w procesie odlewnictwa precyzyjnego w formy ceramiczne obejmuje przede wszystkim stan powierzchni odlewów i ich dokładność wymiarową rozumianą jako odchyłkę sześciosigmową wymiarów nominalnych (ΔL). W artykule zaprezentowano uzyskane wyniki badań stanu powierzchni odlewów. Wykonano analizę dokładności modeli z polistyrenu i odlewów wykonanych na tych modelach.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 209-212
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experiments on the Model Testing of the 2nd Phase of Die Casting Process Compared with the Results of Numerical Simulation
Autorzy:
Dańko, R.
Dańko, J.
Stojek, J.
Powiązania:
https://bibliotekanauki.pl/articles/380288.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting process
model testing
physical experiment
computer simulation
odlewanie ciśnieniowe
badanie modelowe
eksperyment fizyczny
symulacja komputerowa
Opis:
Experiments of filling the model moulds cavity of various inner shapes inserted in rectangular cavity of the casting die (dimensions: 280 mm (height) x 190 mm (width) x 10 mm (depth) by applying model liquids of various density and viscosity are presented in the paper. Influence of die venting as well as inlet system area and inlet velocity on the volumetric rate of filling of the model liquid – achieved by means of filming the process in the system of a cold-chamber casting die was tested. Experiments compared with the results of simulation performed by means of the calculation module Novacast (Novaflow&Solid) for the selected various casting conditions – are also presented in the paper.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 21-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Crystallization of FeSiB Amorphous Ribbons Induced by Laser Interference Irradiation
Autorzy:
Kusinski, J.
Czyż, O.
Radziszewska, A.
Morgiel, J.
Ostrowski, R.
Strzelec, M.
Czyż, K.
Rycyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/379811.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
laser interference heating
FeSiB alloy
amorphous alloy
scanning electron microscopy
transmission electron microscopy
stop FeSiB
stop amorficzny
skaningowa mikroskopia elektronowa
transmisyjna mikroskopia elektronowa
Opis:
Detailed studies on the effects of pulsed laser interference heating on surface characteristics and subsurface microstructure of amorphous Fe80Si11B9 alloy are reported. Laser interference heating, with relatively low pulsed laser energy (90 and 120 mJ), but with a variable number (from 50-500) of consecutive laser pulses permitted to get energy accumulation in heated areas. Such treatment allowed to form two- Dimensional micro-islands of laser-affected material periodically distributed in amorphous matrix. The crystallization process of amorphous FeSiB ribbons was studied by means of scanning and transmission electron microscopy. Detailed microstructural examination showed that the use of laser beam, resulted in development of nanostructure in the heated areas of the amorphous ribbon. The generation of nanocrystalline seed islands created by pulsed laser interference was observed. This key result may evidently give new knowledge concerning the differences in microstructure formed during the conventional and lased induced crystallization the amorphous alloys. Further experiments are needed to clarify the effect of pulsed laser interference crystallization on magnetic properties of these alloys.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 27-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investment Casting or Forging in the Aspect of Environmental Protection
Odlew precyzyjny czy odkuwka matrycowa w aspekcie ochrony środowiska
Autorzy:
Haratym, R.
Lewiński, J.
Biernacki, R.
Powiązania:
https://bibliotekanauki.pl/articles/382330.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
investment casting
forging
environment protection
odlew precyzyjny
odkuwka matrycowa
ochrona środowiska
Opis:
The article compares the energy intensity of ductile iron precision castings manufacturing process with the 0.5% C steel locking mechanism element made with forging die. During the analysis variations of manufacturing processes were taken into account and also additional comparison of energy intensity connected with the machining of the steel blank was made. The influence of the manufacturing processes on the environment was evaluated.
W artykule porównano energochłonność wytwarzania odlewu precyzyjnego wykonanego z żeliwa sferoidalnego z odkuwką matrycową dla widełek mechanizmu blokującego ze staliwa 0,5 % C. Uwzględniono różne warianty procesów wytwarzania oraz porównano je z energochłonnością wyrobu otrzymanego z półfabrykatu hutniczego otrzymanego metodą obróbki skrawaniem. Oceniono wpływ procesów wytwarzania na środowisko.
Źródło:
Archives of Foundry Engineering; 2014, 14, 2 spec.; 29-32
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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