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Wyświetlanie 1-3 z 3
Tytuł:
Influence of Grain Size and Feed Rate on Selected Aspects of Corundum Ceramic Grinding Using Spherical Diamond Heads
Autorzy:
Szajna, Artur
Bazan, Anna
Powiązania:
https://bibliotekanauki.pl/articles/2023780.pdf
Data publikacji:
2021
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
grinding
corundum ceramics
spherical diamond head
grinding wheel wear
szlifowanie
korund ceramiczny
głowica diamentowa sferyczna
zużycie ściernicy
Opis:
The article presents the results of experimental research on the grinding of corundum ceramics in the pre-sintered state, with spherical diamond heads. The aim of the experiment was to determine the effect of grain size and feed rate on selected aspects of the grinding process of corundum ceramics with the use of spherical diamond heads. In the experiment, grinding wheels with a ball diameter of 3 mm and different grain sizes were used; the grain numbers were D64, D91, D126 and D181. The tests were carried out on the Ultrasonic 20 Linear machining center at a constant rotational rate of the grinding wheel n = 38,000 rpm and a grinding depth of 30 µm. The feed rate was set on 3 values: 200, 400 and 600 mm / min. During the research, the process temperature was recorded with a thermal imaging camera. The topography of grinding wheels before and after the grinding process and the topography of the ground surface were also measured. The parameters Sa and Ŝz (Ŝz= Spk+Sk+Svk) were used to characterize the grinding heads. The conducted analyses showed the dependence of the parameters Sa and Ŝz of new grinding heads on the grain size described by the quadratic function (R^(2 )≥0.94). Statistically significant changes in the parameters Sa and Ŝz on the cutting surface of the grinding wheel, which occurred as a result of its wear, were observed. There was no significant relationship between the feed rate and the wear of grinding heads, probably due to the relatively small volume of the material removed. A positive correlation between the Sa and Ŝz parameters of the ground object and the grain size was observed. The research also showed an increase in the process temperature with an increase in the feed rate and an increase in the grain size.
Źródło:
Advances in Science and Technology. Research Journal; 2021, 15, 4; 149-159
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Abrasive Wear Mechanisms of S235JR, S355J2, C45, AISI 304, and Hardox 500 Steels Tested Using Garnet, Corundum and Carborundum Abrasives
Autorzy:
Szala, Mirosław
Szafran, Michał
Matijošius, Jonas
Drozd, Kazimierz
Powiązania:
https://bibliotekanauki.pl/articles/2201922.pdf
Data publikacji:
2023
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
abrasion
wear resistance
dry sand-rubber wheel test
tribology
steel
wear mechanism
roughness analysis
failure analysis
Opis:
Wear resistance is one of the main indicators of the reliability of machine parts. The selection of wear-resistant material should consider the operational environment and specific types of abrasive material. The steel abrasive wear resistance depends not only on its hardness and microstructure but also on the abrasive material's properties, such as hardness and particle morphology. This work aimed to determine abrasion wear mechanisms of a set of steels, i.e., S235, S355, C45, AISI 304 and Hardox 500, abraded by different types of grit i.e. garnet, corundum and carborundum. The abrasion tests were conducted using T-07 tribometer (rubber wheel method). Wear traces were examined with a scanning electron microscope (SEM), and a contact profilometer. SEM analysis revealed that apart from Hardox 500, ploughing and microfatigue were the dominant wear mechanisms. Microcutting was the main wear mechanism for Hardox 500 tested with carborundum (SiC). The highest mass loss was usually obtained for carborundum. The lowest wear resistance in garnet and carborundum was obtained for the S235JR and S235J2 steels and Hardox 500 tested with corundum. The effect of steel microstructure on the wear mechanism has been confirmed. AISI 304 austenitic steel abraded by carborundum grit, presented outstanding roughness parameters: Ra, Rz, RSm, Rk, Rvk and Rpk than other steels tested with carborundum. Steel hardness affects the morphology of the wear trace reducing the Ra and Rz roughness parameters. The effect of abrasive hardness and grain morphology on abraded surfaces has been stated. Contrary to fine grains of the hardest carborundum, coarse garnet grains caused high roughness parameters (Rk, Rpk and Rvk) determined in wear trace.
Źródło:
Advances in Science and Technology. Research Journal; 2023, 17, 2; 147--160
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Abrasion Resistance of S235, S355, C45, AISI 304 and Hardox 500 Steels with Usage of Garnet, Corundum and Carborundum Abrasives
Autorzy:
Szala, Mirosław
Szafran, Michał
Macek, Wojciech
Marchenko, Stanislav
Hejwowski, Tadeusz
Powiązania:
https://bibliotekanauki.pl/articles/103045.pdf
Data publikacji:
2019
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
abrasion
wear resistance
dry sand-rubber wheel test
garnet
aluminum oxide
silicon carbide
steel
hardness
microstructure
odporność na ścieranie
test koła suchy piasek-guma
granat
tlenek glinu
węglik krzemu
stal
twardość
mikrostruktura
Opis:
The steel presents a wide field of application. The abrasive wear resistance of steel relies mainly on the microstructure, hardness as well as on the abrasive material properties. Moreover, the selection of a abrasion-resistant grade of steel still seems to be a crucial and unsolved problem, especially due to the fact that the actual operating conditions can be affected by the presence of different abrasive materials. The aim of this work was to determine the effect of different abrasive grit materials i.e. garnet, corundum and carborundum on the abrasive wear result of a commonly used in industry practice steels i.e. S235, S355, C45, AISI 304 and Hardox 500. The microstructure of the steel was investigated using light optical microscopy. Moreover, hardness was measured with Vickers hardness tester. Additionally, the size and morphology of the abrasive materials were characterized. The abrasion tests were conducted with the usage of T-07 tribotester (dry sand rubber wheel). The results demonstrate that the hardness and structure of steels and hardness of abrasive grids influenced the wear results. The abrasive wear behavior of steels was dominated by microscratching and microcutting wear mechanisms. The highest mass loss was obtained for garnet, corundum, and carborundum, respectively. The usage of various abrasives results in different abrasion resistance for each tested steel grade. The AISI 304 austenitic stainless steel presents an outstanding abrasive wear resistance while usage of corundum and Hardox 500 while using a garnet as abrasive material. The C45 carbon steel was less resistant than AISI 304 for all three examined abrasives. The lowest resistance to wear in garnet and carborundum was obtained for the S235JR and S355J2 ferritic-perlitic carbon steels and in corundum for Hardox 500 which has tempered martensitic structure.
Źródło:
Advances in Science and Technology. Research Journal; 2019, 13, 4; 151-161
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-3 z 3

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