Development of perfectly design system using Taguchi methods

As swift development with low cost was required for the manufacturing in industry, CAE simulation was used to predict the result of the design process, and Taguchi methods was used to decide optimum conditions for minimizing the dispersion.In this study, the perfectly design system without trial production using CAE and Taguchi methods was developed and evaluated. Software for original Taguchi methods and software for productivity management were firstly created, these softwares were combined with established CAE, and software package was developed for estimating the optimum combination of design parameters. Then the quality and the functionality were advanced to gain the optimum condition for the maximum profit considering the function of the grading of products, the delinquent charge and the loss function in the quality engineering based on the developed software. The research results are summarized as follows. (1) Perfectly design system without trial production using Taguchi methods was developed for calculations of the grading products, adding the delinquent charge and the loss function. (2) The evaluation with Kami-copter contributes to the profit evaluation of the grading; the delinquent charge and the loss function with high dimensional accuracy and is evaluated effective on industry.