The Characteristics of the Granular State of Ceramic Particles in the Aspect of Producing Metal-Ceramic Composite Layers in Molds

The paper presents selected granular ceramic materials available on the Polish market. Their characteristics have been determined in the aspect on application in the production of iron alloy-ceramic composite. The possibility of obtaining a composite layer by means of bulk grains in molds of plates were considered, which was the foundation for experimental molds to be used in service tests. On the basis of obtaining results was stated that the knowledge of the characteristics of bulk grains enables the calculation of their quantity necessary for the composite production. When using the bulk grains the thickness of the composite layer is restricted by the thermal relations (cooler) and the physical phenomena (buoyancy, metal static pressure). Increasing amount of grains above definite condition causes surface defects in the castings. Each casting, due to its weight, shape and place of composite layer production requires an individual approach, both at the stage of formation and that of calculation of the required quantity of ceramic grains.