Analysis of the Slab Temperature, Thermal Stresses and Fractures Computed with the Implementation of Local and Average Boundary Conditions in the Secondary Cooling Zones

The numerical simulations of the temperature fields have been accomplished for slab casting made of a low carbon steel. The casting process of slab of 1500 mm in width and 225 mm in height has been modeled. Two types of boundary condition models of heat transfer have been employed in numerical simulations. The heat transfer coefficient in the first boundary condition model was calculated from the formula which takes into account the slab surface temperature and water flow rate in each secondary cooling zone. The second boundary condition model defines the heat transfer coefficient around each water spray nozzle. The temperature fields resulting from the average in zones water flow rate and from the nozzles arrangement have been compared. The thermal stresses and deformations resulted from such temperature field have given higher values of fracture criterion at slab corners.