Verification of Work Ergonomics at Selected Workstations on the Assembly Line – Planning Versus Reality

Analysis of working conditions in terms of ergonomics is an increasingly popular topic among industrial enterprises. This is primarily due to the development of departments responsible for maintaining safe and healthy working conditions, but also awareness of the impact of working conditions on maintaining safety and maintaining the rhythm of work. Care for working conditions translates into the possibility of maintaining the level of activities performed, which indirectly affects the quality of final products. Conducting activities in the field of shaping ergonomic working conditions in the context of continuous improvement based on the Deming cycle and the principles of conceptual ergonomics seem to be a key approach to care for work safety. Treating this process as a continuous and looped process gives you the ability to react quickly and predict adverse effects. However, constant control, observation, and analysis of the possibilities of implementing improvement solutions is important. The purpose of the article is to compare ergonomic working conditions at selected work stations with the assumptions and plans developed before launching the assembly line. The research included a comparative analysis of results in the form of ergonomic score obtained from TiCon software, based on MTM, UAS, and EAWS methods. The research was carried out at the turn of 2016-2020 in an automotive company dealing in the production of passenger car drive system components.