Modelowanie pola temperatur w strefie skrawania z wykorzystaniem MRS

Artykuł niniejszy omawia dystrybucję ciepła w czasie skrawania ortogonalnego stali 1H18N9T ostrzem węglikowym bez powłok ochronnych. W badaniach symulacyjnych bazowano na metodzie różnic skończonych i uproszczonym modelu przepływu ciepła zakładającym liniowe źródła ciepła o zmiennej intensywności wzdłuż swojej długości. Wyniki symulacji porównywano z danymi literaturowymi oraz wynikami eksperymentalnymi otrzymując akceptowalną dokładność średniej oraz maksymalnej temperatury kontaktu, potwierdzając tym samym poprawność modeli symulacyjnych.

This paper deals with the effect of heat distribution during orthogonal cutting of 1H18N9T steel using an uncoated carbide insert. In the introduction there is described the methodology of modeling the cutting zone for the purpose of calculations by the finite difference method using a spreadsheet. In particular, the necessity to factor in changes of the heat flux distribution in the primary and secondary deformation zone was taken into considera-tion. In modeling tests the finite difference method was used to determine changes in the temperature distribution as well as the average and maximum contact temperature. Simulation of the temperature distribution in the cutting zone was carried out based on a simplified model of the heat transfer covering various shapes of the heat source. The tests concerned two, basic and most intense, heat sources in the cutting zone tied to the primary and secondary deformation zones (Fig. 1) The simulation results were compared with literature data and experimental results by measuring the contact temperature with use of a natural thermocouple. A considerable change in the isothermal distribution within the insert was obtained (Fig. 7), as were the changes in the temperature distribution profile on the surface of the rake face for various shapes of the heat source analyzed (Fig. 4 and 6). The obtained results enable assessing the method of modeling the cutting zone for various tool materials in terms of heat distribution generated in the cutting zone. The most interesting results, which coincide well with the literature data [10], were obtained during cutting with P20 insert for heat sources of trapezoidal shape in PDZ, and triangular shape for SDZ. It confirms that the heat source shape has a significant effect on the isothermal distribution in the cutting zone.