Monitorowanie temperatury skrawania

Artykuł niniejszy omawia przykłady praktyczne różnych sposobów monitorowania temperatury skrawania. Omawiane metody badawcze zilustrowano w oparciu o przypadek toczenia ortogonalnego na sucho stali austenitycznej AISI 321 ostrzami węglikowymi H10F bez- i z powłokami ochronnymi o różnej konfiguracji warstw. W artykule szczególną uwagę poświęcono metodzie termoelementu naturalnego w odmianie jednonożowej oraz pomiarom termowizyjnym. W podsumowaniu pokazano zalety i wady omawianych metod pomiaru temperatury skrawania.

The paper discusses practical examples of different ways of monitoring the cutting temperature. These test methods are illus-trated based on the case of dry orthogonal turning of AISI 321 austenitic stainless steel by cemented carbide inserts H10F with and without protective coatings of varied layer configurations. In this paper particular attention is paid to the natural thermocouple in single-point cutting. Examples of application of the test method (Figs. 2 and 4) are shown, and measurement chain calibration is discussed (Figs. 5 and 6). Table 3 shows the results of the calibra-tion, i.e. the contact temperature as a function of the thermoelectrical force for selected tribological pairs of the tool-workpiece material. Moreover, the paper deals in detail with the methodology of the infrared imaging of the temperature distribution in the cutting zone. The considerations are based on the temperature distribution analysis on the top of the chip, which is directly in contact with the atmosphere (Fig. 10). Based on the literature data [2, 8] and the results of own research [3] an original method of calibrating the thermal imaging measurement chain was proposed (Fig. 7). This allowed determining the emissivity of the chip surface in settings similar to cutting conditions. In conclusion, there are presented the advantages and disadvantages of the discussed cutting temperature measurement methods by referring them to the literature results and the results of own research.