A main consideration in the operation of machine tools is vibrations occurring during the cutting process. Whether they are forced vibrations or self-excited ones, they have pronounced effects on surface quality, tool life and material removal rate. This work is an experimental study of interactions between natural characteristics, control parameters and process parameters of a machining system designed with adaptive dynamic stiffness. In order to comprehend these interactions, the effect of changes in dynamic stiffness on the system's response is examined. The system under study consists of an end-milling tool, a steel workpiece and a work holding device with controllable stiffness. Natural dynamic characteristics of the system components are determined through modal impact testing. Then the behaviour of the whole machining system is examined under both high and low cutting speed conditions by analysing vibration levels using acceleration signals acquired through a tri-axial sensor mounted on the workpiece. Cutting is performed in both directions of the horizontal plane of a CNC milling machine. In both cases the results are presented for two extremes of stiffness and damping in the work holding device. The effect of control parameters on the system's natural characteristics could be identified together with a relation between these parameters and the system's response in high and low cutting speed conditions. The high-damping configuration reduces the vibration amplitudes significantly, while the increase of pre-stress has a different effect depending on the cutting conditions.
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