Design of Hybrid Yarn with the Combination of Fiber and Filaments and Its Effect on the Denim Fabric Performance

Consumer choice and behavior are changing and focusing on comfortable clothing along with fitting. Elastic yarn or fabric is necessary to achieve this comfortableness. By making elastic yarn and using elastic material in fabric production, elastic cloths are produced with proper stretchability and recovery. For that, core-spun yarn was used, but due to a lack of recovery performance, dual core-spun yarn has been developed. Different elastane ratios, linear density, and filaments were used in the dual core-spun yarn according to achieve desired stretchability. In this study, denim fabric performances were evaluated by designing different composite/hybrid dual core-spun yarn with a combination of cotton fiber and filaments. Different elastane linear densities with different filaments, PET/PTT, PTT, and PET, were used, and it was found that using finer elastane in dual core-spun yarn, strength, and unevenness are increased, and elongation decreased. Using PET/PTT filament increases hairiness, and using PTT filament increases elongation. For fabrics, coarser elastane in the dual core-spun yarns has higher stiffness, elasticity, and shrinkage. Fabric with PTT showed higher weight change and stiffness, whereas PET filament-based fabric samples have good strength and low stiffness. In addition, a multiple regression analysis was carried out for yarn and fabric properties, and mathematical models were developed.