Role of ergonomics in the selection of stemming plugs for surface mining operations

Stemming plugs are one of the widely used accessory in surface mining operations. Stemming plugs assist conventional stemming material in gas retention and help in better fragmentation and explosive utilization. Effective use of the stemming plugs results in economic benefits and enhance the efficacy of the project. Economic and productive viability of stemming plugs have been conducted in depth by different researchers. Addition of stemming plugs to a new system requires ergonomic challenges for operators conducting drilling and blasting operation. Induction of a newer product in already established system is subject to overall positive feedback. This work investigates ergonomics of three different stemming plugs introduced to a limestone quarry in Pakistan. The stemming plugs were evaluated based on extra time needed, workers feedback, failures during operation, recovery time after failure and number of extra equipment required to carry out the operation. Points based matrix was established with likeliness of each plug and based on overall scores stemming plug 1 was most acceptable followed by stemming plug 3. Stemming plug 2 was disliked by operation and did not reach the level of acceptability of operators. This work will help stemming plug making industry in adapting to best practices by incorporating ergonomics of plugs in designing. Literature shows no previous work on ergonomics of stemming plugs.